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Tiger JD 5083E, JD 5101E, JD 5093E manual One Last Word, Safety Is You

Models: JD 5093E JD 5101E JD 5083E

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ONE LAST WORD

This manual cannot possibly cover all of the

potentially hazardous situations you will encounter. By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better operator. Remember,

SAFETY IS YOU!

Your safety and the safety of those around you depends on YOU. Common sense should play a large role in the operation of this machine.

Since we at Tiger Corporation are constantly striving to improve out products, we

reserve the right to change specifications or design at any time.

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Tiger JD 5083E, JD 5101E, JD 5093E manual One Last Word, Safety Is You

Contents

06010016 Tiger Corporation3301 N. Louise Ave Sioux Falls, SD PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONSTO THE OWNER / OPERATOR / DEALER FORWARD Tiger CorporationThis symbol means TABLE OF CONTENTSCAUTION - YOUR SAFETY IS AT RISK ASSEMBLY / MOUNTING SECTIONSAFETY SECTION SAFETYGeneral Safety Instructions and Practices Practice all usual and customary safe working precautions andSAFETY SAFETY LEA EL INSTRUCTIVODANGER DANGER DANGER DANGER SAFETYDANGER DANGER SG-10SAFETY sure you abide by the following rulesSAFETY SG-20SG-23 DANGER SAFETYDANGER DANGER DANGERDANGER SAFETYMany varied objects, such as wire, cable, rope, or chains, can become DANGERSAFETY DANGER DANGERSTOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS DANGER SAFETYDANGER DANGERSAFETY SEE YOURDEALER “Wait a minute...Save a life!”SAFETY LOCATION 21405 MOWER DECK 22839 MOWER DECK 22840 INSIDE OF CAB24028 MOWER DECK SAFETY LOCATION 10” x 5.5” MOWER DECK 18.25” x10” HYDRAULIC TANK42350 MOWER DECK 33743 INSIDE OF CAB SAFETY LOCATION 42399 MOWER DECK 42400 MOWER DECK 6T3217 MOWER DECK6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT SAFETY LOCATION 6T3221 INSIDE OF CAB 6T3222 INSIDE OF CAB6T3223 INSIDE OF CAB 6T3224 MOWER DECK 6T3230 INSIDE OF CAB SAFETY LOCATION 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB6T3236 MOWER DECK HYDRAULIC TANK 6T3243 INSIDE OF CAB SAFETY 34852 HYDRAULIC TANK 06550054 ON MOWER HEADDESCRIPTION SAFETYDRILLING HOLES INTO UNKNOWN AREAS, wires and other parts may 50023This Act Seeks SAFETY FEDERAL LAWS AND REGULATIONSEmployer-Employee Operator Regulations DUTIESSAFETY Side & Rear flail Safety SectionASSEMBLY SECTION Assembly SectionASSEMBLY TRACTOR PREPARATIONCRANKSHAFT ADAPTER DRIVESHAFT COVER PRE-TAPPED MARKING HARDWARE TO BE REMOVED ASSEMBLY DRIVESHAFT ACCESSADJUSTING REAR WHEELS PANEL BOLTS TO BE REMOVEDASSEMBLY WHEEL SPACER WITH WHEEL WELL TANK DRIVESHAFT COUPLER - LOADERASSEMBLY AXLE BRACE HYDRAULIC TANK INSTALLATIONASSEMBLY POLYCARBONATE SAFETY WINDOW VALVE MOUNTINGASSEMBLY SWITCH BOX WIRING ASSEMBLY MAIN FRAME MOUNTING HUSCO VALVE PLUMBING SCV ONLY UNITSSELECTIVE CONTROL VALVE SCV ASSEMBLY HUSCO VALVE PLUMBING WITH MID-MOUNT VALVE MID-MOUNT VALVEASSEMBLY CABLE CONTROL LEVER STAND SCV ONLY UNITS ASSEMBLY CABLE CONTROL LEVER STAND WINDOW ROUTINGASSEMBLY HOSE AND CABLE ROUTING FIRST HOLESECOND HOLE HOSE COVERING ASSEMBLYSecure hoses together with zip ties wherever loose. Wrap the hoses between the main boom and secondary boom with the yellow hose cover, secure with black string provided. Where hoses may contact the frame or other edges, wrap with split hose and secure with hose clamps or zip ties. On non cab units the pressure and return hoses from the control valve will also need to be routed inside the protective clear hose wrap. Cover the valve, valve fittings with the yellow hose cover and secure with black string provided INSTALLING NATIONAL PIPE FITTINGS ASSEMBLY FRONT PUMP MOUNTINGINSTALLING O-RING FITTINGS FILLING HYDRAULIC RESERVOIRASSEMBLY MOTOR SOLENOID VALVE MOUNTING CONTINUOUS DUTY SOLENOID SWITCH OPTIONALASSEMBLY COMBO LIFT DRAFT BEAM INSTALLATIONDRAFT BEAM MOUNTING Install ½” O-ring breather into butt port of inboard cylinder. Install fittings in the rod end of the cylinder according to the diagram in the commons section. These fittings should be positioned to face the butt end of the cylinderASSEMBLY DECK MOUNTINGLIFT CONTROL FEEDLINES Check that all grease zerks have been installed in the draft beams pivot arm, left linkage arm, right linkage arm, and cylinder mounting earsASSEMBLY TRAVEL LOCK MOUNTING ASSEMBLY DECK / MOTOR FEEDLINE STOP BOLT ADJUSTMENTCHECK FOR FLUID LEAKS 4WD FRONT TIRE ADJUSTMENT ASSEMBLYIn order to prevent interference with mounted equipment, the front wheels on a 4WD 5101E tractor will have to be adjusted to approximately 64” center to center distance as shown below. Please refer to your John Deere Maintenance Manual to see the correct rim and tire configuration to achieve this. Double check the wheel spacing after adjustment by oscillating and turning the tires fully to check for any interference ASSEMBLY FINAL PREPARATION FOR OPERATION MOWER TESTINGASSEMBLY Assembly SectionOPERATION SECTION OPERATIONOPERATION OPERATION STARTING TRACTOR AND MOWER CONTROL LOCATION AND FUNCTIONSMOWER OPERATION OPERATIONThe rear mower height is controlled with the 3-point hitch control lever. Follow the instructions for this control is the tractor operators manual. The tilt of the rear mower is controlled with the third spool if the lift valve and is coordinated as shown above OPERATION OPERATION TRANSPORTING MOWER Transporting under the units own powerTransporting unit by flatbed trailer Next, switch the hose ends and reconnect to form two separate closed loops, see diagram below. Disconnect the lift cable from the head and secure the loose end back onto the cable with the cable clevis. Remove the keeper bolt and draft beam outer pivot pin. Separate the mower head from the tractor. Now reinstall the pivot pin and keeper bolts into the draft beam to prevent loss. OPEN THE BALL VALVES ON THE HYDRAULIC RESERVOIR BEFORE STARTING TRACTOR AGAIN! Serious damage will be caused if tractor is started with the ball valves closed OPERATIONOPERATION Side & Rear Flail Operation SectionDO NOT OPERATE an UNSAFE TRACTOR or MOWER Flail Mower PRE-OPERATION InspectionTractor ID# Make Date Shift OPERATION INSPECTION SHEETSTractor ID# Make Date Shift TRACTOR PRE-OPERATION InspectionOPERATION DO NOT OPERATE an UNSAFE TRACTOR or MOWERDO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADER FRONT END LOADER PRE-OPERATION InspectionMower ID# Make Date Shift OPERATIONTractor ID# Make Date Shift OPERATIONTRACTOR PRE-OPERATION Inspection DO NOT OPERATE an UNSAFE TRACTOR or FRONT END LOADERMAINTENANCE SECTION MAINTENANCEMAINTENANCE MAINTENANCE PRECAUTIONSBREAK IN PERIOD Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. The purpose of this section of the manual is to help the operator in the regular servicing of the mower. Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger MowerSERVICE MAINTENANCE REGULAR MAINTENANCEDAILY OR EVERY 8 HOURS COMMENTSSERVICE MAINTENANCE WEEKLY OR EVERY 50 HOURSTROUBLE SHOOTING SYMPTOMSOil Temperature rises MAINTENANCESYMPTOMS CAUSEMAINTENANCE Motor will not workMAINTENANCE TORQUE SPECIFICATIONS Description MAINTENANCE LUBRICATION RECOMMENDATIONSGeneral Specification ApplicationMAINTENANCE POLYCARBONATE CARE & MAINTENANCE CLEANING THE SUPERCOAT HARD-COATGRAFFITI REMOVAL MAINTENANCE DETAILED MAINTENANCERECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS REPLACEING IN-TANK HYDRAULIC FILTERMAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENTHEAD BOWL MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS GREASING THE UPPER AND LOWER SHEAVESGREASING P.T.O. SHAFTS MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS Locate the grease zerks on the inner and outer draft beam pivot bosses. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications into each zerk until grease protrudes from joints. Grease all pivotsMAINTENANCE GREASING THE REAR DRIVE BEARING AND EXTENSION COUPLER SHAFTGREASING PUMP DRIVE SHAFT COUPLER MAINTENANCE ADJUSTING THE CABLE LIFTDRIVE SHAFT YOKE, U-JOINT & STUB SHAFT With engine stopped, inject Lithium-Complex extreme pressure grease conforming to NLGI2-ISO 320 specifications into universal joints and slip yoke untill grease appears at the seal. Grease them daily or every 8 hoursADJUSTING THE CUTTING HEIGHT ADJUSTING STANDARD DUTY CUT HEIGHTMAINTENANCE MAINTENANCE BALL VALVES GREASING CUTTER SHAFT - FLAIL MOWERSMAINTENANCE ROSTA TENSIONER ROSTA ARMMAINTENANCE TENSIONER MEASUREMENT PROCEDURE Deflection Force Values - Standard Duty New Belt 20 to 25 poundsUsed Belt 12 to 20 pounds IDLER TENSIONING GREASING GROUND ROLLER SHAFT - FLAILGREASING THE IDLER TENSION ARMS MAINTENANCEREVERSING MOWER ROTATION OF SIDE AND REAR FLAIL MOWERS MAINTENANCEFor standard cut on the mechanically driven rear flail mower, adjust so that the spring washer is flush with the spring guide as shown below MAINTENANCE Reinstall the idler arm and pivot pin. The pivot pin is installed into the hole in the pivot bracket closest to the idler pulley. When assembling for standard cut rotation, the idler arm is installed with the idler pulley toward the front of the mower with the pivot pin in the front hole. When assembling for reverse rotation, with smooth cut knives, the idler arm is installed with the idler pulley toward the rear of the mower with the pivot pin in the rear holeREVERSING MOWER ROTATION REAR MECHANICAL DRIVEN FLAIL MOWERS MAINTENANCEcontinued on next page MAINTENANCE The sprockets must be aligned and spaced approximately 3/8” apart. When changing from standard cut to smooth cut rotation, a spacer plate may have to be installed between the gear box and the frame. When changing from smooth cut to standard cut rotation the spacer plate is to be omitted. Install the chain for the chain coupling. If there is any binding, or no free movement in the chain, the bearing next to the coupler may be shimmed as required to eliminate the chain binding50” BOOM FLAIL KNIFE REPLACEMENT MAINTENANCEKNIFE BOLTS OR NUTS Knives should not be welded on for any reason MAINTENANCE 63” BOOM FLAIL KNIFE REPLACEMENTSTANDARD OR HEAVY DUTY SIDE OR REAR FLAIL KNIFE REPLACEMENT Knives should not be welded on for any reasonRECOMMENDED FILLING INSTRUCTIONS FOR REAR FLAIL GEAR BOX MAINTENANCEMAINTENANCE CUTTERSHAFT BEARING REPLACEMENT MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT Side & Rear flail Maintenance SectionMAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hoursPARTS SECTION JD 5101E - SIDE FLAIL MOWER3301 N. Louise Ave Sioux Falls, SD PARTS ORDERING GUIDETiger Corporation Direct any questions regarding parts toSECTION PARTS SECTION TABLE OF CONTENTSASSEMBLY TRACTOR SPECIFIC PARTSTRACTOR MOUNT KIT - MAIN FRAME 5101E 5101E TSF Parts Section06700090 TRACTOR MOUNT KIT - MAIN FRAME 5101EDESCRIPTION AVAILTRACTOR MOUNT KIT - HYDRAULICS 5101E 5101E TSF Parts Section6T3200 TRACTOR MOUNT KIT - HYDRAULICS 5101EDESCRIPTION SPLIT HOSE NOT SHOWNTRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADER 5101E TSF Parts Section06700091 TRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADERDESCRIPTION AVAILTRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADER 5101E TSF Parts SectionREFER TO MAIN FRAME PARTS TRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADERDESCRIPTION REFER TO MAIN FRAME PARTSTRACTOR MOUNT KIT - WHEEL WELL TANK 5101E TSF Parts Section06700091 TRACTOR MOUNT KIT - WHEEL WELL TANKDESCRIPTION AVAILTRACTOR MOUNT KIT - HYDRO, WHEEL WELL TANK 5101E TSF Parts SectionBRAKE VALVE - REFER TO MAIN FRAME PARTS TRACTOR MOUNT KIT - HYDRO, WHEEL WELL TANKDESCRIPTION AXLE BRACE,RH - REFER TO MAIN FRAME PARTSCABLE CONTROLS - SCV ONLY DESCRIPTIONCABLE CONTROLS - WITH MID-MOUNT VALVE DESCRIPTIONLIFT VALVE - CABLE CONTROL, CAB 5101E TSF Parts SectionLIFT VALVE - CABLE CONTROL, CAB DESCRIPTIONVLV,CHECK,W/.06 ORF,1/2MORx3/8 POLYCARBONATE SAFETY WINDOW - 5101E, CAB DESCRIPTIONWHEEL SPACER DESCRIPTIONRING,SPACER,WHEEL,JD 5101E TSF Parts Section COMMON SIDE FLAIL - STANDARD DUTY PARTS SECTIONSECTION TABLE OF CONTENTSASSEMBLY SPECIFIC PARTSPARTS ORDERING GUIDE Tiger Corporation3301 N. Louise Ave Sioux Falls, SD COMBO DRAFT BEAM Side Flail Standard Duty Common Section1. ITEM 30 IS USED ON THE GLAND END OF ITEM 2 AS NEEDED COMBO DRAFT BEAMDESCRIPTION 2. ORIENTATION OF ITEMS 4,5 & 6 ARE CRITICALSTD DUTY 63” SIDE FLAIL, STANDARD ROTATION - COMBO Side Flail Standard Duty Common Section63” SIDE FLAIL, STANDARD ROTATION - COMBO DESCRIPTIONCUTTERSHAFT ASSY,STANDARD22, 23, 24, 25 STD DUTY 63” SIDE FLAIL, REVERSE ROTATION - COMBO Side Flail Standard Duty Common Section63” SIDE FLAIL, REVERSE ROTATION - COMBO DESCRIPTIONCUTTERSHAFT ASSY,STANDARD 22, 23, 24, 25 STD DUTY 75” SIDE FLAIL, STANDARD ROTATION - COMBO Side Flail Standard Duty Common SectionSTD DUTY 75” SIDE FLAIL, STANDARD ROTATION - COMBO DESCRIPTIONSTD DUTY 75” SIDE FLAIL, REVERSE ROTATION - COMBO Side Flail Standard Duty Common Section75” SIDE FLAIL REVERSE ROTATION - COMBO DESCRIPTIONSTD DUTY SIDE FLAIL DRIVE ASSEMBLY Side Flail Standard Duty Common SectionBONNET - REFER TO HEAD PARTS SIDE FLAIL DRIVE ASSEMBLYDESCRIPTION HOSE PRESSURE OF STANDARD ROTATIONHYDRAULIC LIFT CYLINDER Side Flail Standard Duty Common Section#6T0151R HYDRAULIC LIFT CYLINDER3” X 10” CYLINDER DESCRIPTIONHYDRAULIC LIFT CYLINDER Side Flail Standard Duty Common SectionDESCRIPTION HYDRAULIC LIFT CYLINDER3” X 12” CYLINDER 6T0187RESERVOIR TANK FILTER ASSEMBLY Side Flail Standard Duty Common Section06505044 RESERVOIR TANK FILTER ASSEMBLYDESCRIPTION AVAIL2SP HUSCO - POWER BEYOND Side Flail Standard Duty Common Section2SP HUSCO - POWER BEYOND PART NO. QTYDESCRIPTION 2SP HUSCO - POWER BEYOND Side Flail Standard Duty Common SectionDESCRIPTION 2SP HUSCO - POWER BEYONDPART NO. QTY VALVE SECTION DOUBLE ACTING, CENTER SPRING2 SP HUSCO - LOAD SENSE Side Flail Standard Duty Common Section2 SP HUSCO - LOAD SENSE DESCRIPTION2SP HUSCO - LOAD SENSE Side Flail Standard Duty Common Section2SP HUSCO - LOAD SENSE DESCRIPTION2SP HUSCO - POWER BEYOND Side Flail Standard Duty Common Section2SP HUSCO - POWER BEYOND PART NO. QTYDESCRIPTION 2SP HUSCO - LOAD SENSE Side Flail Standard Duty Common Section2SP HUSCO - LOAD SENSE DESCRIPTION2SP HUSCO - LOAD SENSE Side Flail Standard Duty Common Section2SP HUSCO - LOAD SENSE DESCRIPTIONFRONT HYDRAULIC PUMP - HIGH PRESSURE Side Flail Standard Duty Common SectionDESCRIPTION PUMP ASSEMBLY 1 3/4” COMPLETEFRONT HYDRAULIC PUMP - HIGH PRESSURE 23152SIDE DECK MOTOR - HIGH PRESSURE Side Flail Standard Duty Common SectionSIDE DECK MOTOR - HIGH PRESSURE MOTOR ASSEMBLY 350 - TSFMOTOR ASSEMBLY 350 - STD DUTY T3F DESCRIPTIONSIDE COOLER Side Flail Standard Duty Common SectionSIDE COOLER DESCRIPTIONBRAKE VALVE ASSEMBLY W/ METRI PAK DESCRIPTIONFAILURE MODE SOLENOID BRAKE VALVE HYDRAULIC SCHEMATICBRAKE VALVE TROUBLESHOOTING CHECK STEPSSIDE FLAIL TRAVEL LOCK DESCRIPTIONBONNET REFER TO HEAD PARTS TRAVEL LOCK LIFT BEAM DESCRIPTIONSWITCHBOX SERVICE PARTS SWITCHBOX SCHEMATIC Side Flail Standard Duty Common SectionSide Flail Standard Duty Common Section WARRANTY SECTION Warranty SectionPage WARRANTY INFORMATION THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREINONE LAST WORD SAFETY IS YOUTO THE OWNER / OPERATOR / DEALER OWNER REQUIREMENTSOPERATOR REQUIREMENTS Printed in USA Tiger Corporation