BATTERY PLACEMENT AND

that the charger is connected by checking to see that it is

CONNECTION (cont.)

plugged into a powered GFCI receptacle, and that the

positive (+) and negative (-) charger cables are

To install the battery, begin by placing the battery (A)

connected to their respective battery cables.

into the battery rack as shown in Fig G. Orientation of

LUBRICATION

the battery terminals is according to installer preference

as the supplied battery cables are of adequate length to

Once all connections are made, the final installation

reach terminals regardless of battery direction. Secure

step is verification of proper engine oil level. The engine

the battery to the rack using the J-bolts (B), nuts (C) and

is factory filled and shipped with approximately 1.5 qt

battery strap (D) packed in the literature bag packed with

(1.4 liters) of SAE 10W-30 weight oil. Begin the level

the unit, as illustrated by Fig G.

check by removing the dipstick (K), wiping it clean, then

FIG. G

reinserting it into the engine. Remove the dipstick a

second time, checking that the oil level falls between the

 

 

upper and lower limit marks (see Fig A ,page 26) on the

 

end of the dipstick. Adjust engine oil level as required so

 

the level is at the upper limit mark on the dipstick, adding

 

oil to the engine through the oil fill cap (L) as shown in

 

Fig H.

FIG. H

K

 

After the battery is tight in the rack, begin attaching

 

 

 

 

 

 

 

 

the battery cables to the battery posts, starting with the

 

 

 

 

 

L

positive (+), or red, cable (E). Loosen the bolt (F) on the

 

 

 

 

 

post clamp slightly to allow the clamp to expand, then

 

 

 

 

 

 

 

 

firmly push the clamp onto the battery post marked

 

 

 

 

 

 

 

 

positive (+) until the top of the post extends past the top

 

 

 

 

 

 

 

 

of the clamp. Rotate the clamp around the post as

 

 

 

 

 

 

 

 

required to insure the clamp cannot contact any metal

 

 

 

 

 

 

 

 

components, then tighten the clamp bolt (F) until snug.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Finally,slide the post boot (G) down the cable and place

 

 

 

WARNING

 

 

 

it entirely over the clamp.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Finish connecting the battery by placing the negative

 

 

 

 

 

 

 

 

 

 

• State and federal agencies have determined

(-), or black, battery cable (H) to the battery post marked

 

negative (-). Push the clamp firmly over the post until the

 

that contact with used engine oil can cause

post extends past the top of the clamp, then rotate the

 

cancer or reproductive toxicity. Take care to

clamp to avoid contact with any metal parts. Tighten the

 

limit skin contact and breathing of vapors as

battery clamp bolt (I) until snug.

 

much as possible. Use rubber gloves and wash

 

 

 

exposed skin.

 

The final step of battery installation is to verify proper

 

 

 

 

 

 

 

 

connection of all battery charger connections. A battery

 

 

 

 

 

 

 

 

charging system (J) is included with the engine/generator

 

 

 

CAUTION

 

 

set to maintain the battery charge during extended

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Any attempt to crank or start the engine before

periods of generator inactivity, therefore providing

 

 

it has been properly serviced with the

consistent starting. A quick check of charger

 

 

recommended oil will result in an engine failure

connections will verify that factory connections are

 

 

that is not covered by warranty.

correct so the charger can function as intended. Insure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200-2341

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Powermate PM400911 owner manual Nnection con t, Lubrication