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PVI Industries manual Single Water Piping, PV500-47C06/12

Models: PV500-47C

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SINGLE WATER PIPING

SINGLE STORAGE WATER HEATER WITH SUPPLEMENTAL STORAGE TANK

PV500-47C 06/12

Page 11

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PVI Industries manual Single Water Piping, PV500-47C06/12

Contents

PV500-47C06/12 INSTALLATION & MAINTENANCE MANUALTRICON WATER HEATER 3.Product Descriptions TABLE OF CONTENTS 1.Safety Considerations2.Standard Features and Equipment 4.Water Heater Installation18.Recommended Maintenance Schedule 10.Operating and Safety Controls15.Troubleshooting Guide 16.Replacement Parts 17.Periodic MaintenancePV500-47C06/12 1 SAFETY CONSIDERATIONSPRODUCT SAFETY INFORMATION ELDER CARE FACILITIES AND REST HOMES HOMES FOR THE MENTALLY HANDICAPPEDHOMES FOR THE PHYSICALLY HANDICAPPED HOSPITALS AND NURSING HOMES2.4Codes And Standards 2 STANDARD FEATURES AND EQUIPMENT 2.1Performance2.2Pressure Vessel 2.3Heat ExchangerPV500-47C06/12 250 SERIESPV500-47C06/12 300 SERIES4.3Electrical Requirements 4 WATER HEATER INSTALLATION4.1Checking Equipment Before You Install 4.2Codes5.1Inlet and Outlet Connections 4.5Service Clearances4.6Clearances To Combustible Surfaces 5 GENERAL PIPING GUIDELINESPV500-47C06/12 SINGLE WATER PIPINGPV500-47C06/12 TWO WATER HEATERS WITH REVERSE RETURN PIPING6CONDENSATE DRAIN, TRAP & DISPOSAL PV500-47C06/12 6.1Condensate Neutralization System optionalOptional Condensate Neutralization System 7.2Gas Control Trains SINGLE UNIT INSTALLATION SUGGESTED PIPE SIZE7GAS SUPPLY AND PIPING 7.1Gas Train and Controls CertificationInches MULTIPLE UNIT INSTALLATIONS GAS PIPING SIZE CHARTNominal Iron Length of Pipe in Straight Feet∙All Air From Inside The Building 8COMBUSTION AND VENTILATION AIR8.1 Equipment Located In Confined Spaces ∙All Air From Outdoors6” Duct Remote Air Duct SpecificationsDuct Fitting Equivalent Length Duct PipeMaximum Category IV Vent Equivalent Length Venting SpecificationsVolume cfm 9 VENTING 9.1Venting the TRICONThrough the Wall Venting 9.3Vertical or Horizontal Vent Termination9.4Combining Category IV Vents Conventional Venting10.3High Water Temperature Limit Control 10OPERATING AND SAFETY CONTROLS10.1Temperature and Pressure Relief Valve s 10.2Operating Temperature Control11.3Upper Led Readout 11 TEMPTRAC ELECTRONIC CONTROLLER PANEL11.1Principle Of Operation 11.2Lower Led ReadoutPV500-47C06/12 11.5To View The Setpoint11.6To Change The Setpoint 11.7To Change Other ParametersCAUSE 11.8LED Display Alarm MessagesALARM RESULTS OF ALARM CONDITIONPV500-47C06/12 13SEQUENCE OF OPERATION 1.Incoming 120VACPV500-47C06/12 7.Loss of Flame SignalFAULT MODE LED INDICATION14.2Tools and Instrumentation Required 14.5Startup Procedure14 INITIAL STARTUP 14.1Initial Startup RequirementsPV500-47C06/12 13.Turn-offmain gas shutoff valve16.Turn-onmain gas shutoff valve PV500-47C06/12 Burner Combustion AdjustmentOptional components may not be shown Gas Train IllustrationAlternate Gas Train Illustration PV500-47C06/12Corrective Action 15 TROUBLESHOOTING GUIDEProblem Probable CausePV500-47C06/12 REPLACEMENT PARTS16 REPLACEMENT PARTS PV500-47C06/12 16.1 Control PanelPV500-47C06/12 16.2Control Panel ComponentsOptional components may not be included PV500-47C06/12 16.3Burner AssemblyOptional components may or may not be shown Item No 16.4Burner Assembly ComponentsBURNER ASSEMBLY COMPONENTS Optional components may not be includedPV500-47C06/12 BURNER GAS TRAIN COMPONENTSContact factory for more information PV500-47C06/12 17PERIODIC MAINTENANCEPV500-47C06/12 i.Cycle unit and test to verify all safety and operating controls are properly functioning and the burner top plate flange is free of leaks4.Daily Maintenance 18RECOMMENDED MAINTENANCE SCHEDULE1.Annual Maintenance 3.Monthly MaintenancePV500-47C06/12