REPAIR AND MAINTENANCE

Reassembly

 

 

Cable Guide

 

 

 

Bracket

 

 

 

 

 

 

 

Nut

 

Frame

 

 

 

Washer

 

 

 

 

 

 

 

 

Bolt

 

 

 

 

Washer

 

 

 

Brake Plate

5 Install the chain onto the rear

6 Verify chain is properly

7 Install the cable guide

wheel sprocket. Slip wheel axle

installed on each sprocket and

bracket to the frame and brake

into the frame slots. See rear wheel

tensioner is correctly positioned

plate using bolt, washers, and

hardware sequence on prior page.

at the bottom of the chain.

nut. Do not tighten.

 

Push the chain tensioner down to create slack in chain. Hand tighten rear axle locknuts.

8 Thread the brake cable through the brake adjuster barrel,

9 Tighten the cable guide bracket bolt.

through the large spring, and into the small hole in the side of

Tighten the locknuts on the rear axle.

the anchor bolt. Position the cable to the original location (as

Test the brake to verify proper function

indicated by the slight cable kink) and tighten securely.

before riding. Readjust as needed

10 Replace the chain guard.

Turn power switch “OFF” before conducting any maintenance procedures.

qFront Tire Replacement

Tools required: Two (2) 16 mm wrenches.

1 Using two (2) 16 mm wrenches, loosen the front axle bolts by turning the wrenches counter clockwise. Remove wheel and install replacement wheel. Note the sequence of hardware.

Note: Front wheel hardware

sequence.

9-2 9-1

9-5 9-49-3

 

 

9-6

 

 

9-5

 

9-2

9-3 9-4

9-1

 

 

 

Right Side (Throttle)

9-5 - Spacer

9-4 - Washer

Fork

9-3 - Washer

9-2 - Spring Washer

9-1 - 16 mm Locknut

Middle

9-6 - Front Axle Bolt

Left Side (Brake)

9-5 - Spacer

9-4 - Washer

Fork

9-3 - Washer

9-2 - Spring Washer

9-1 - 16 mm Locknut

7

Page 8
Image 8
Razor E300s owner manual Front Tire Replacement, Reassembly