FAULT FINDING GUIDE

SYMPTOMS

PROBABLE CAUSES

CORRECTION

 

 

 

ENGINE WILL NOT START

1. Oil level too low.

1. Add oil.

 

2.

No fuel or valve(s) turned off.

2. Add fuel and/or turn valve(s) on.

 

3.

Start switch turned Off.

3. Turn switch On.

 

4.

Blocked or leaking fuel system.

4.

Repair fuel system.

 

5.

Clogged air filter.

5.

Clean or replace air filter.

 

6.

Genset under load at start-up.

6.

Disconnect load.

 

 

 

 

NO POWER OUTPUT

1. Circuit breaker tripped.

1.

Reset circuit breaker.

 

2.

GFCI receptacle tripped.

2.

Reset GFCI receptacle.

 

3.

Faulty circuit breaker.

3.

Replace circuit breaker.

 

4.

Faulty receptacle.

4.

Replace receptacle.

 

5.

Faulty capacitor in alternator.

5.

Replace capacitor.

 

6.

Faulty diodes in alternator.

6.

Replace diodes.

 

7.

Failure in alternator windings.

7.

Repair or replace alternator.

 

 

 

 

NOISY MACHINE

1. Damaged bearing.

1.

Replace bearing.

 

2.

Damaged exhaust system.

2.

Repair or replace.

 

3.

Loose or rattling parts.

3.

Repair loose or rattling parts.

 

 

 

 

OVERHEATING

1. Ventilation openings blocked.

1.

Clear ventilation openings.

 

2.

Overload.

2.

Verify load levels.

 

3. Ambient temperature too high.

3.

Provide better ventilation for

 

 

 

cooling.

 

 

 

 

CIRCUIT BREAKER TRIPS

1. Overloaded circuit.

1.

Reduce load.

 

2.

Faulty equipment or cable.

2.

Check, repair or replace.

 

3.

Faulty circuit breaker.

3.

Replace circuit breaker.

 

 

 

 

 

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Sears S2800 user manual Fault Finding Guide, Symptoms Probable Causes Correction

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