troubleshooting
problem | possible cause | solution |
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burner will not | Disconnected or short in electrical | All wire contacts should be clean and tight. |
light | wiring | No breaks in wire. |
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| Burner motor thermal protector | If tripped, check voltage, connections and |
| tripped | extensions for cause. Check fuel pump |
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| shaft rotation for binding, causing motor to |
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| overheat. |
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| On/off switch defective | Check continuity through burner switch. |
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| Heavy sooting on coil and burner, | Clean as required. |
| can cause interruption of air flow |
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| and shorting of electrodes |
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| Improper electrode setting | Clean and test according to diagram in |
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| operator’s manual. |
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| Fuel not reaching combustion cham- | Check fuel pump for proper flow. Check |
| ber | solenoid flow switch on machines with spray |
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| gun control for proper ON/OFF flow switch. |
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| Fuel solenoid malfunction | Check by placing screwdriver inside coil |
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| then turn machine on, open spray gun and |
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| check for magnetic pull. |
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| Clogged burner nozzle | Replace. |
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| Water not turned on | Turn on water to activate burner flow switch. |
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| Flow switch malfunction | Remove, test for continuity and replace as |
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| needed. |
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Machine smokes | Improper fuel or water in fuel | Drain tank and replace contaminated fuel. |
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| Low fuel pressure | Adjust fuel pump pressure to specifications. |
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| Air leaks in fuel lines | Check fuel lines for leaks or air bubbles. |
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| Tighten or replace as needed. |
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| Plugged or dirty burner nozzle | Replace. |
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| Faulty burner nozzle spray pattern | Replace nozzle. |
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| Heavy accumulation of soot on coils | Remove coils and burner assembly. Clean |
| and burner assembly | thoroughly. |
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| Misaligned electrode | Realign electrodes to specifications. |
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| Fuel filter partially clogged | Replace as needed. |
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| Obstruction in smoke stack | Check for insulation blockage or other for- |
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| eign objects. |
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| Soot | Clean coils with soot remover. |
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| Lime | Clean inside of coils using coil cleaner. |
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PRESSURE WASHER Troubleshooting Guide
11