5.Screw the orifice housing 13 onto the threads of the lever assembly. Use a 3/4" wrench on the orifice housing to tighten them together snugly (70 in. lbs, 7.8 nm).

6.Lubricate and install new O-rings 11 12 from the annual service kit onto the orifice housing 13 . Note that the larger of the two O-rings goes on the end of the housing closest to the case 17 .

7.Lightly lubricate the inner bore of the swivel fitting with a recommended grease. Install the swivel fitting onto the orifice housing.

8.While holding the orifice housing with a 3/4" wrench, use a 5/8" wrench to install the retainer nut 6 onto the orifice housing thread. Tighten the retainer, nut snugly (70 in lbs, 7.8 nm).

9.Install the cir-clip 5 onto the orifice 10 .

10.Install the adjusting knob 4 onto the orifice 10 .

11.Install the washer 3 onto the screw 2 . Place a small drop of locking adhesive onto the threads of the screw, and install it snugly into the orifice using a size "0" square drive screwdriver or a Phillips screwdriver.

12.Install the cap 8 back onto the adjuster knob.

NOTE: Do not allow lubrication (grease on finger, silicone overspray, etc.) to get on the case 17 , the diaphragm 18 , or the retaining ring 19 . This may cause these parts to slip or deteriorate.

THE FOLLOWING STEPS (13 -18) MUST BE PERFORMED AFTER THE REGULATOR SECOND STAGE IS SET Up.

(See Section 6.5, Set-Up of Second Stage).

13.Install the diaphragm 18 into the case 17 so that it sits evenly on the ledge.

14.Inspect the diaphragm retaining ring 19 . You will see a long tab and a short tab on the ring. The short tab lines up with the short notch in the case when the ring is installed.

a.If the diaphragm is blue, the retaining ring must also be blue to give the proper fit.

b.If you are replacing a white or black diaphragm with a new blue diaphragm, the black retaining rings will not fit properly. You must use a blue retaining ring! These rings are available from your Sherwood Scuba distributor at no cost. You should always have several on hand.

15.Install the proper diaphragm retaining ring into the case so that it holds the diaphragm in place.

16.Install the cover 21 onto the case by first hooking the bottom section over the exhaust valve area, and then working the rest of the up and over the front section. Work the cover around with your hands until everything is in place.

17.Using a size "0" square drive screwdriver or a Phillips screwdriver, install the cover retaining screws 20 through the screw holes in the cover and into the holes in the case. Do not overtighten! These screws are threading into plastic, which will hold well in service but is easily stripped if the screws are overtightened.

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Sherwood SRB3600 manual