Section 5 - ADJUSTMENTS & REPAIR
LOOSEN BOLTS,
SLIDE PLATE TO
MAKE MACHINE
TRACK STRAIGHT
TRACKING
ADJUSTMENT
PLATE
RIGHT SIDE
LOOSEN BOLTS, ALIGN
MOTION CONTROL
3. | Remove old mower drive belt. Note the belt routing. |
See Figure 5.13. | |
5.7.2. BELT REPLACEMENT | |
1. | Route new belt around blade pulleys, idler pulley, |
and clutch pulley in the same position as old belt was | |
removed. See Figure 5.13. | |
2. | Reconnect deck idler tensioning rod as previously |
removed. Refer to Section 'Belt Adjustment' below for | |
proper belt tension adjustment. | |
3. | Reinstall power unit footrest. |
5.7.3. | BELT ADJUSTMENT |
LEVER BLOCK
HANDLEBARS AS IN FIGURE 5.12a
To adjust belt tension, loosen jam nut on deck idler tensioning rod, then adjust inner nut in or out until idler
FIGURE 5.12
5.6aMOTION LEVER HANDLEBAR ALIGNMENT
Handlebars of both left and right Motion Control Levers should be aligned when levers are dropped from their neutral lock positions. See Figure 5.12a. If bars are not aligned:
1.Loosen bolts that secure handlebar adjustment brackets to lever blocks, and adjust handlebars until aligned. See Figure 5.12. Retighten bolts after align- ment is achieved.
2.Note that handlebars are adjustable, and can be raised or lowered to provide optimum operator com- fort. Simply remove hardware securing handlebars to handlebar adjustment brackets, raise or lower bars, and replace hardware.
ALIGN HANDLEBARS | RAISE OR |
| LOWER BARS |
|
DROP LEVERS FROM |
| |
REMOVE | ||
NEUTRAL POSITION | ||
HARDWARE | ||
| ||
|
|
spring measures
RIGHT
PULLEY
CENTER
PULLEYELECTRIC CLUTCH
MOWER
DRIVE
BELT
LEFT |
|
PULLEY | BELT ROUTING |
FIGURE 5.13
FIGURE 5.12a
5.7MOWER DRIVE BELT REPLACEMENT AND ADJUSTMENT
Inspect mower drive belt. Replace belt if it shows signs of excessive wear, damage and/or is broken.
5.7.1. | BELT REMOVAL |
1. | Remove power unit footrest. |
2. | Remove jam nut, inner nut, washers and spring |
from front threads of deck idler tensioning rod. See | |
Figure 5.13a. Slip rod out of deck bracket, and swivel |
AFTER REPLACING BELT, REPLACE SPRING, WASHERS AND INNER NUT, AND TIGHTEN UNTIL SPRING LENGTH IS
TO REMOVE BELT, REMOVE JAM NUT AND INNER NUT, WASHERS AND SPRING
deck idler pulley back. |
FIGURE 5.13a
23