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ZF2301GKU, ZF5201M, ZF6101M, ZF2101DKU important safety instructions Primary Maintenance
Models:
ZF2301GKU
ZF2101DKU
ZF6101M
ZF5201M
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Troubleshooting
Install
Battery Condition Chart
MOWER BLADE REPLACEMENT 5.5.1. BLADE WEAR LIMITS
Warranty
Maintenance
Disconnect wiring harness from mower deck
Problem
Cutting Height Adjustment
Battery
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PRIMARY MAINTENANCE
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Contents
OUT FRONT Z-RIDER HYDRO DRIVE SERIES
Safety Instructions & Operator’s Manual for
MODEL NUMBER EXPLANATION
POWER UNIT MODELS
PREPARATION
IMPORTANT SAFETY INSTRUCTIONS
PROTECTION FOR CHILDREN
PROTECTION AGAINST TIPOVERS
11. Watch out for traffic when near or crossing roadways
MAINTENANCE
OPERATION
IMPORTANT SAFETY INSTRUCTIONS
14. Carefully release pressure from components with stored energy
IMPORTANT SAFETY INSTRUCTIONS
MAINTENANCE
Continued From Previous Page
TABLE OF CONTENTS
1.1 INTRODUCTION
Section 1 - FAMILIARIZATION
1.2 NOMENCLATURE
RABBIT “FAST” ENGINE SPEED TURTLE “SLOW”
Section 2 - SAFETY MESSAGES AND SYMBOLS
DIESEL POWERED MACHINES ARE NOT EQUIPED WITH ENGINE CHOKE CONTROL
CHOKE “ON” ENGINE CONTROLS CHOKE CONTROL CHOKE “OFF”
BLADES DISENGAGED “OFF”
Section 2 - SAFETY MESSAGES AND SYMBOLS
MOTION CONTROL MULTI-DIRECTIONAL
BLADES ENGAGED
DANGER! ROTATING BLADES
Section 2 - SAFETY MESSAGES AND SYMBOLS
DANGER! ROTATING BLADES
KEEP CHILDREN AND OTHERS OUT OF THE MOWING AREA
3.1 PRE-START CHECK LIST
Section 3 - OPERATING INSTRUCTIONS
FIGURE32.3
3.2.1. STARTING ENGINE
Section 3 - OPERATING INSTRUCTIONS
3.2 STARTING & STOPPING - ENGINE, BLADES PARKING BRAKE
3.2.2. STARTING MOWER BLADE
Section 3 - OPERATING INSTRUCTIONS
3.2.1. STARTING ENGINE Continued from previous page
3.2 STOPPING - ENGINE 3.2.1. ENGINE
Section 3 - OPERATING INSTRUCTIONS
3.2.5. CUTTING HEIGHT ADJUSTMENT
3.2.4. PARKING BRAKE
3.3 OPERATION - MOTION CONTROL 3.3.1. DRIVING MACHINE
Section 3 - OPERATING INSTRUCTIONS
4.2.1. CHANGE ENGINE OIL
Section 4 - MAINTENANCE
4.2 SERVICE - AFTER FIRST 5 HOURS
4.1 INTRODUCTION
2. Checking Belt Tension
Section 4 - MAINTENANCE
4. Cleaning Mower Deck
4.2.3. CHECK MOWER DRIVE BELT 1. Drive Belt Cover Removal
1. Front & Rear Wheel Bearings
Section 4 - MAINTENANCE
3. Power Transfer Shaft
4.3.3. RIDING MOWER - LUBRICATION
4.6 DECK REMOVAL
Section 4 - MAINTENANCE
4.5 ANNUALLY END OF EACH SEASON Continued from previous Page
4.5.2. FUEL FILTER DIESEL ENGINE
4.6 DECK REMOVAL Continued From Previous Page
Section 4 - MAINTENANCE
7. Disconnect wiring harness from mower deck
4.7 POWER TRANSFER SHAFT REMOVAL
4.2.1. MOWER DECK ADJUSTMENT LEVELNESS SIDE to SIDE and FRONT to REAR
Section 5 - ADJUSTMENTS & REPAIR
DANGER
5.1 NEUTRAL POSITION ADJUSTMENTS
5.5 MOWER BLADE REPLACEMENT 5.5.1. BLADE WEAR LIMITS
Section 5 - ADJUSTMENTS & REPAIR
5.3 PARKING BRAKE ADJUSTMENT
5.4 ENGINE ADJUSTMENTS & REPAIR
5.5.2. BLADE SHARPENING
Section 5 - ADJUSTMENTS & REPAIR
5.5 MOWER BLADE REPLACEMENT 5.5.1. BLADE WEAR LIMITS
continued from previous page
5.6.1. MOWER DRIVE BELT REMOVAL
Section 5 - ADJUSTMENTS & REPAIR
5.6 MOWER DRIVE BELT, ENGINE BELT & HYDRO PUMP BELT REPLACEMENT
5.6.2. MOWER DRIVE BELT REPLACEMENT
5.7.3. BATTERY SERVICE
Section 5 - ADJUSTMENTS & REPAIR
5.7 BATTERY 5.7.1. BATTERY REMOVAL
5.7.2. BATTERY INSTALLATION
5.7.4. BATTERY TESTING
Battery Condition Chart
Section 5 - ADJUSTMENTS & REPAIR
5.7 BATTERY
5.8 MOWER SPINDLES Field Serviceable Spindles BEARING REPLACEMENT
Section 5 - ADJUSTMENTS & REPAIR
CORRECTIVE ACTION
TROUBLESHOOTING
PROBLEM
PROBABLE CAUSE
PROBLEM
TROUBLESHOOTING
4.8.1. MAINTENANCE/REPLACEMENT PARTS
SERVICE SCHEDULE
MAINTENANCE PARTS
MAINTENANCE PARTS
DISCLAIMER OF WARRANTY
2 YEAR LIMITED WARRANTY
PRIMARY MAINTENANCE
PRIMARY MAINTENANCE
PRIMARY MAINTENANCE
PRIMARY MAINTENANCE
Page
OUT FRONT Z-RIDER HYDRO DRIVE SERIES
Safety Instructions & Operator’s Manual for
INSTRUCTION No. 7-3700 REV 1, 8/29/01
