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ZF2101DKU, ZF5201M, ZF6101M, ZF2301GKU important safety instructions Primary Maintenance
Models:
ZF2301GKU
ZF2101DKU
ZF6101M
ZF5201M
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Troubleshooting
Install
Battery Condition Chart
MOWER BLADE REPLACEMENT 5.5.1. BLADE WEAR LIMITS
Warranty
Maintenance
Disconnect wiring harness from mower deck
Problem
Cutting Height Adjustment
Battery
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PRIMARY MAINTENANCE
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Contents
POWER UNIT MODELS
Safety Instructions & Operator’s Manual for
MODEL NUMBER EXPLANATION
OUT FRONT Z-RIDER HYDRO DRIVE SERIES
PROTECTION AGAINST TIPOVERS
IMPORTANT SAFETY INSTRUCTIONS
PROTECTION FOR CHILDREN
PREPARATION
IMPORTANT SAFETY INSTRUCTIONS
MAINTENANCE
OPERATION
11. Watch out for traffic when near or crossing roadways
Continued From Previous Page
IMPORTANT SAFETY INSTRUCTIONS
MAINTENANCE
14. Carefully release pressure from components with stored energy
TABLE OF CONTENTS
1.1 INTRODUCTION
Section 1 - FAMILIARIZATION
1.2 NOMENCLATURE
CHOKE “ON” ENGINE CONTROLS CHOKE CONTROL CHOKE “OFF”
Section 2 - SAFETY MESSAGES AND SYMBOLS
DIESEL POWERED MACHINES ARE NOT EQUIPED WITH ENGINE CHOKE CONTROL
RABBIT “FAST” ENGINE SPEED TURTLE “SLOW”
BLADES ENGAGED
Section 2 - SAFETY MESSAGES AND SYMBOLS
MOTION CONTROL MULTI-DIRECTIONAL
BLADES DISENGAGED “OFF”
KEEP CHILDREN AND OTHERS OUT OF THE MOWING AREA
Section 2 - SAFETY MESSAGES AND SYMBOLS
DANGER! ROTATING BLADES
DANGER! ROTATING BLADES
3.1 PRE-START CHECK LIST
Section 3 - OPERATING INSTRUCTIONS
FIGURE32.3
3.2.1. STARTING ENGINE
Section 3 - OPERATING INSTRUCTIONS
3.2 STARTING & STOPPING - ENGINE, BLADES PARKING BRAKE
3.2 STOPPING - ENGINE 3.2.1. ENGINE
Section 3 - OPERATING INSTRUCTIONS
3.2.1. STARTING ENGINE Continued from previous page
3.2.2. STARTING MOWER BLADE
Section 3 - OPERATING INSTRUCTIONS
3.2.5. CUTTING HEIGHT ADJUSTMENT
3.2.4. PARKING BRAKE
Section 3 - OPERATING INSTRUCTIONS
3.3 OPERATION - MOTION CONTROL 3.3.1. DRIVING MACHINE
4.1 INTRODUCTION
Section 4 - MAINTENANCE
4.2 SERVICE - AFTER FIRST 5 HOURS
4.2.1. CHANGE ENGINE OIL
4.2.3. CHECK MOWER DRIVE BELT 1. Drive Belt Cover Removal
Section 4 - MAINTENANCE
4. Cleaning Mower Deck
2. Checking Belt Tension
4.3.3. RIDING MOWER - LUBRICATION
Section 4 - MAINTENANCE
3. Power Transfer Shaft
1. Front & Rear Wheel Bearings
4.5.2. FUEL FILTER DIESEL ENGINE
Section 4 - MAINTENANCE
4.5 ANNUALLY END OF EACH SEASON Continued from previous Page
4.6 DECK REMOVAL
4.7 POWER TRANSFER SHAFT REMOVAL
Section 4 - MAINTENANCE
7. Disconnect wiring harness from mower deck
4.6 DECK REMOVAL Continued From Previous Page
5.1 NEUTRAL POSITION ADJUSTMENTS
Section 5 - ADJUSTMENTS & REPAIR
DANGER
4.2.1. MOWER DECK ADJUSTMENT LEVELNESS SIDE to SIDE and FRONT to REAR
5.4 ENGINE ADJUSTMENTS & REPAIR
Section 5 - ADJUSTMENTS & REPAIR
5.3 PARKING BRAKE ADJUSTMENT
5.5 MOWER BLADE REPLACEMENT 5.5.1. BLADE WEAR LIMITS
continued from previous page
Section 5 - ADJUSTMENTS & REPAIR
5.5 MOWER BLADE REPLACEMENT 5.5.1. BLADE WEAR LIMITS
5.5.2. BLADE SHARPENING
5.6.2. MOWER DRIVE BELT REPLACEMENT
Section 5 - ADJUSTMENTS & REPAIR
5.6 MOWER DRIVE BELT, ENGINE BELT & HYDRO PUMP BELT REPLACEMENT
5.6.1. MOWER DRIVE BELT REMOVAL
5.7.2. BATTERY INSTALLATION
Section 5 - ADJUSTMENTS & REPAIR
5.7 BATTERY 5.7.1. BATTERY REMOVAL
5.7.3. BATTERY SERVICE
5.7 BATTERY
Battery Condition Chart
Section 5 - ADJUSTMENTS & REPAIR
5.7.4. BATTERY TESTING
Section 5 - ADJUSTMENTS & REPAIR
5.8 MOWER SPINDLES Field Serviceable Spindles BEARING REPLACEMENT
PROBABLE CAUSE
TROUBLESHOOTING
PROBLEM
CORRECTIVE ACTION
TROUBLESHOOTING
PROBLEM
MAINTENANCE PARTS
SERVICE SCHEDULE
MAINTENANCE PARTS
4.8.1. MAINTENANCE/REPLACEMENT PARTS
2 YEAR LIMITED WARRANTY
DISCLAIMER OF WARRANTY
PRIMARY MAINTENANCE
PRIMARY MAINTENANCE
PRIMARY MAINTENANCE
PRIMARY MAINTENANCE
Page
OUT FRONT Z-RIDER HYDRO DRIVE SERIES
Safety Instructions & Operator’s Manual for
INSTRUCTION No. 7-3700 REV 1, 8/29/01
