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ZF6101M, ZF5201M, ZF2101DKU, ZF2301GKU important safety instructions Primary Maintenance
Models:
ZF2301GKU
ZF2101DKU
ZF6101M
ZF5201M
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Troubleshooting
Install
Battery Condition Chart
MOWER BLADE REPLACEMENT 5.5.1. BLADE WEAR LIMITS
Warranty
Maintenance
Disconnect wiring harness from mower deck
Problem
Cutting Height Adjustment
Battery
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PRIMARY MAINTENANCE
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Contents
MODEL NUMBER EXPLANATION
Safety Instructions & Operator’s Manual for
POWER UNIT MODELS
OUT FRONT Z-RIDER HYDRO DRIVE SERIES
PROTECTION FOR CHILDREN
IMPORTANT SAFETY INSTRUCTIONS
PROTECTION AGAINST TIPOVERS
PREPARATION
OPERATION
MAINTENANCE
IMPORTANT SAFETY INSTRUCTIONS
11. Watch out for traffic when near or crossing roadways
MAINTENANCE
IMPORTANT SAFETY INSTRUCTIONS
Continued From Previous Page
14. Carefully release pressure from components with stored energy
TABLE OF CONTENTS
Section 1 - FAMILIARIZATION
1.1 INTRODUCTION
1.2 NOMENCLATURE
DIESEL POWERED MACHINES ARE NOT EQUIPED WITH ENGINE CHOKE CONTROL
Section 2 - SAFETY MESSAGES AND SYMBOLS
CHOKE “ON” ENGINE CONTROLS CHOKE CONTROL CHOKE “OFF”
RABBIT “FAST” ENGINE SPEED TURTLE “SLOW”
MOTION CONTROL MULTI-DIRECTIONAL
Section 2 - SAFETY MESSAGES AND SYMBOLS
BLADES ENGAGED
BLADES DISENGAGED “OFF”
DANGER! ROTATING BLADES
Section 2 - SAFETY MESSAGES AND SYMBOLS
KEEP CHILDREN AND OTHERS OUT OF THE MOWING AREA
DANGER! ROTATING BLADES
Section 3 - OPERATING INSTRUCTIONS
3.1 PRE-START CHECK LIST
FIGURE32.3
Section 3 - OPERATING INSTRUCTIONS
3.2.1. STARTING ENGINE
3.2 STARTING & STOPPING - ENGINE, BLADES PARKING BRAKE
3.2.1. STARTING ENGINE Continued from previous page
Section 3 - OPERATING INSTRUCTIONS
3.2 STOPPING - ENGINE 3.2.1. ENGINE
3.2.2. STARTING MOWER BLADE
3.2.5. CUTTING HEIGHT ADJUSTMENT
Section 3 - OPERATING INSTRUCTIONS
3.2.4. PARKING BRAKE
3.3 OPERATION - MOTION CONTROL 3.3.1. DRIVING MACHINE
Section 3 - OPERATING INSTRUCTIONS
4.2 SERVICE - AFTER FIRST 5 HOURS
Section 4 - MAINTENANCE
4.1 INTRODUCTION
4.2.1. CHANGE ENGINE OIL
4. Cleaning Mower Deck
Section 4 - MAINTENANCE
4.2.3. CHECK MOWER DRIVE BELT 1. Drive Belt Cover Removal
2. Checking Belt Tension
3. Power Transfer Shaft
Section 4 - MAINTENANCE
4.3.3. RIDING MOWER - LUBRICATION
1. Front & Rear Wheel Bearings
4.5 ANNUALLY END OF EACH SEASON Continued from previous Page
Section 4 - MAINTENANCE
4.5.2. FUEL FILTER DIESEL ENGINE
4.6 DECK REMOVAL
7. Disconnect wiring harness from mower deck
Section 4 - MAINTENANCE
4.7 POWER TRANSFER SHAFT REMOVAL
4.6 DECK REMOVAL Continued From Previous Page
DANGER
Section 5 - ADJUSTMENTS & REPAIR
5.1 NEUTRAL POSITION ADJUSTMENTS
4.2.1. MOWER DECK ADJUSTMENT LEVELNESS SIDE to SIDE and FRONT to REAR
5.3 PARKING BRAKE ADJUSTMENT
Section 5 - ADJUSTMENTS & REPAIR
5.4 ENGINE ADJUSTMENTS & REPAIR
5.5 MOWER BLADE REPLACEMENT 5.5.1. BLADE WEAR LIMITS
5.5 MOWER BLADE REPLACEMENT 5.5.1. BLADE WEAR LIMITS
Section 5 - ADJUSTMENTS & REPAIR
continued from previous page
5.5.2. BLADE SHARPENING
5.6 MOWER DRIVE BELT, ENGINE BELT & HYDRO PUMP BELT REPLACEMENT
Section 5 - ADJUSTMENTS & REPAIR
5.6.2. MOWER DRIVE BELT REPLACEMENT
5.6.1. MOWER DRIVE BELT REMOVAL
5.7 BATTERY 5.7.1. BATTERY REMOVAL
Section 5 - ADJUSTMENTS & REPAIR
5.7.2. BATTERY INSTALLATION
5.7.3. BATTERY SERVICE
Section 5 - ADJUSTMENTS & REPAIR
Battery Condition Chart
5.7 BATTERY
5.7.4. BATTERY TESTING
5.8 MOWER SPINDLES Field Serviceable Spindles BEARING REPLACEMENT
Section 5 - ADJUSTMENTS & REPAIR
PROBLEM
TROUBLESHOOTING
PROBABLE CAUSE
CORRECTIVE ACTION
PROBLEM
TROUBLESHOOTING
MAINTENANCE PARTS
SERVICE SCHEDULE
MAINTENANCE PARTS
4.8.1. MAINTENANCE/REPLACEMENT PARTS
DISCLAIMER OF WARRANTY
2 YEAR LIMITED WARRANTY
PRIMARY MAINTENANCE
PRIMARY MAINTENANCE
PRIMARY MAINTENANCE
PRIMARY MAINTENANCE
Page
Safety Instructions & Operator’s Manual for
OUT FRONT Z-RIDER HYDRO DRIVE SERIES
INSTRUCTION No. 7-3700 REV 1, 8/29/01
