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ZF5201M, ZF6101M, ZF2101DKU, ZF2301GKU important safety instructions Primary Maintenance
Models:
ZF2301GKU
ZF2101DKU
ZF6101M
ZF5201M
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Troubleshooting
Install
Battery Condition Chart
MOWER BLADE REPLACEMENT 5.5.1. BLADE WEAR LIMITS
Warranty
Maintenance
Disconnect wiring harness from mower deck
Problem
Cutting Height Adjustment
Battery
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PRIMARY MAINTENANCE
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Contents
Safety Instructions & Operator’s Manual for
MODEL NUMBER EXPLANATION
POWER UNIT MODELS
OUT FRONT Z-RIDER HYDRO DRIVE SERIES
IMPORTANT SAFETY INSTRUCTIONS
PROTECTION FOR CHILDREN
PROTECTION AGAINST TIPOVERS
PREPARATION
MAINTENANCE
OPERATION
IMPORTANT SAFETY INSTRUCTIONS
11. Watch out for traffic when near or crossing roadways
IMPORTANT SAFETY INSTRUCTIONS
MAINTENANCE
Continued From Previous Page
14. Carefully release pressure from components with stored energy
TABLE OF CONTENTS
1.2 NOMENCLATURE
Section 1 - FAMILIARIZATION
1.1 INTRODUCTION
Section 2 - SAFETY MESSAGES AND SYMBOLS
DIESEL POWERED MACHINES ARE NOT EQUIPED WITH ENGINE CHOKE CONTROL
CHOKE “ON” ENGINE CONTROLS CHOKE CONTROL CHOKE “OFF”
RABBIT “FAST” ENGINE SPEED TURTLE “SLOW”
Section 2 - SAFETY MESSAGES AND SYMBOLS
MOTION CONTROL MULTI-DIRECTIONAL
BLADES ENGAGED
BLADES DISENGAGED “OFF”
Section 2 - SAFETY MESSAGES AND SYMBOLS
DANGER! ROTATING BLADES
KEEP CHILDREN AND OTHERS OUT OF THE MOWING AREA
DANGER! ROTATING BLADES
FIGURE32.3
Section 3 - OPERATING INSTRUCTIONS
3.1 PRE-START CHECK LIST
3.2 STARTING & STOPPING - ENGINE, BLADES PARKING BRAKE
Section 3 - OPERATING INSTRUCTIONS
3.2.1. STARTING ENGINE
Section 3 - OPERATING INSTRUCTIONS
3.2.1. STARTING ENGINE Continued from previous page
3.2 STOPPING - ENGINE 3.2.1. ENGINE
3.2.2. STARTING MOWER BLADE
3.2.4. PARKING BRAKE
3.2.5. CUTTING HEIGHT ADJUSTMENT
Section 3 - OPERATING INSTRUCTIONS
Section 3 - OPERATING INSTRUCTIONS
3.3 OPERATION - MOTION CONTROL 3.3.1. DRIVING MACHINE
Section 4 - MAINTENANCE
4.2 SERVICE - AFTER FIRST 5 HOURS
4.1 INTRODUCTION
4.2.1. CHANGE ENGINE OIL
Section 4 - MAINTENANCE
4. Cleaning Mower Deck
4.2.3. CHECK MOWER DRIVE BELT 1. Drive Belt Cover Removal
2. Checking Belt Tension
Section 4 - MAINTENANCE
3. Power Transfer Shaft
4.3.3. RIDING MOWER - LUBRICATION
1. Front & Rear Wheel Bearings
Section 4 - MAINTENANCE
4.5 ANNUALLY END OF EACH SEASON Continued from previous Page
4.5.2. FUEL FILTER DIESEL ENGINE
4.6 DECK REMOVAL
Section 4 - MAINTENANCE
7. Disconnect wiring harness from mower deck
4.7 POWER TRANSFER SHAFT REMOVAL
4.6 DECK REMOVAL Continued From Previous Page
Section 5 - ADJUSTMENTS & REPAIR
DANGER
5.1 NEUTRAL POSITION ADJUSTMENTS
4.2.1. MOWER DECK ADJUSTMENT LEVELNESS SIDE to SIDE and FRONT to REAR
Section 5 - ADJUSTMENTS & REPAIR
5.3 PARKING BRAKE ADJUSTMENT
5.4 ENGINE ADJUSTMENTS & REPAIR
5.5 MOWER BLADE REPLACEMENT 5.5.1. BLADE WEAR LIMITS
Section 5 - ADJUSTMENTS & REPAIR
5.5 MOWER BLADE REPLACEMENT 5.5.1. BLADE WEAR LIMITS
continued from previous page
5.5.2. BLADE SHARPENING
Section 5 - ADJUSTMENTS & REPAIR
5.6 MOWER DRIVE BELT, ENGINE BELT & HYDRO PUMP BELT REPLACEMENT
5.6.2. MOWER DRIVE BELT REPLACEMENT
5.6.1. MOWER DRIVE BELT REMOVAL
Section 5 - ADJUSTMENTS & REPAIR
5.7 BATTERY 5.7.1. BATTERY REMOVAL
5.7.2. BATTERY INSTALLATION
5.7.3. BATTERY SERVICE
Battery Condition Chart
Section 5 - ADJUSTMENTS & REPAIR
5.7 BATTERY
5.7.4. BATTERY TESTING
Section 5 - ADJUSTMENTS & REPAIR
5.8 MOWER SPINDLES Field Serviceable Spindles BEARING REPLACEMENT
TROUBLESHOOTING
PROBLEM
PROBABLE CAUSE
CORRECTIVE ACTION
TROUBLESHOOTING
PROBLEM
SERVICE SCHEDULE
MAINTENANCE PARTS
MAINTENANCE PARTS
4.8.1. MAINTENANCE/REPLACEMENT PARTS
2 YEAR LIMITED WARRANTY
DISCLAIMER OF WARRANTY
PRIMARY MAINTENANCE
PRIMARY MAINTENANCE
PRIMARY MAINTENANCE
PRIMARY MAINTENANCE
Page
INSTRUCTION No. 7-3700 REV 1, 8/29/01
Safety Instructions & Operator’s Manual for
OUT FRONT Z-RIDER HYDRO DRIVE SERIES
