3-7 Connecting Aftercooler/Precooler Cooling Water (Optional)

32

3-8 Using the Drying Hopper Air Trap

33

CHAPTER 4: CONTROLS

34

4-1

Controller Description

34

4-2 Identifying Control Panel Components for the AP-1 Optional Controller

35

 

Disconnect Switch

35

 

Control Power Switch

35

 

Touch Screen

35

 

Alarm Horn & Light

35

4-3 Process Air Temperature and Conveying Process Controller

35

4-4

Identifying Controller Screens

36

4-5 Redundant Safety Controller Display

49

4-6 Setting the Redundant Safety Controller

50

CHAPTER 5: OPERATION

52

5-1

Start-up

52

5-2 Using the Dryer Status Screen

53

5-3

Alarms

54

5-4

Alarm Descriptions

54

5-5

Shutdown

55

CHAPTER 6: MAINTENANCE

56

6-1

Maintenance Schedule

56

6-2

Preventative Maintenance

57

 

Cleaning or Replacing the Process Air Filters

57

 

Cleaning or Replacing the Regeneration Filter

58

 

Calibrating the Dirty Filter Alarm

58

 

Checking the Dewpoint Control System

59

6-3

Corrective Maintenance

60

 

Symptoms of Worn Out Desiccant

60

 

Replacing the Desiccant

60

 

Replacing the Process Heater (Electric Dryers)

61

 

Replacing the Regeneration Heater (Electric Dryers)

62

CHAPTER 7: TROUBLESHOOTING

64

7-1

Introduction

64

7-2

Basic Troubleshooting

64

7-3 Determining Temperature Controller Errors or Sensor Errors

66

 

Using a Thermocouple

66

 

Using a Platinum Resistance Thermometer

66

CHAPTER 8: APPENDIX

67

8-1

Warranty

67

8-2

Technical Specifications

68

 

Annex B Information

68

8-3

Spare Parts List

69

8-4 Dryer Identification (Serial Number) Tag

70

8-5

Technical Assistance

72

Large Dehumidifying Dryers

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Sterling 882.00295.00 specifications Operation

882.00295.00 specifications

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