Manuals / Sterling / Household Appliance / Dehumidifier

Sterling 882.00295.00 specifications Optional dryer dust collector, Large Dehumidifying Dryers

Models: 882.00295.00

1 72

Download 72 pages 46.88 Kb

Page 17

Image 17

Filter Check

Gage

Differential
Pressure
Switch	Thumb Screws
PS
	Cartridge Filter
	Dust Shroud
	Filter Retainer

Dust Level

Indicator

Slide Gate Clamp

Dust Pan

Optional dryer dust collector

Large Dehumidifying Dryers

Functional Description

Page 17

Image 17

Sterling 882.00295.00 specifications Optional dryer dust collector, Large Dehumidifying Dryers, Functional Description

Contents

AP-1Control SDA 1000-5100Series Large Dehumidifying DryerUnpacking and Inspection Shipping InfoIn the Event of Shipping Damage If the Shipment is Not CompleteCredit Returns Warranty ReturnsReturns CHAPTER 1 SAFETY Table of ContentsCHAPTER 3 MECHANICAL INSTALLATION CHAPTER 2 FUNCTIONAL DESCRIPTIONCHAPTER 7 TROUBLESHOOTING CHAPTER 6 MAINTENANCECHAPTER 4 CONTROLS CHAPTER 5 OPERATIONParts Department Service DepartmentSales Department Contract DepartmentSafety Symbols Used in this Manual Chapter 1 Safety1-1How to Use This Manual Dryer Safety Tags 1-2Warnings and PrecautionsWear SAFETY GLASSES and WORK GLOVES DescriptionOperator Responsibility 1-3ResponsibilityGeneral Responsibility Maintenance Responsibility Reporting a Safety Defect What is Desiccant? Chapter 2 Functional Description2-1Models Covered in This Manual 2-2General DescriptionSequence of Operation The Process/Regeneration CycleFigure 1 Regeneration Cycle 7 day timer 2-3Standard FeaturesAuto Start Timer Mechanical FeaturesDewpoint Extend 2-4OptionsClosed-LoopRegeneration Figure 2 Closed Loop RegenerationFunctional Description 2-5Drawings and DiagramsLarge Dehumidifying Dryers Functional Description Optional dryer dust collectorLarge Dehumidifying Dryers Process Aftercooler Aftercooler Design SpecificationsFigure 3 Process Aftercooler Process Air Dust CollectorFunctional Description Figure 4 Process Air Dust CollectorLarge Dehumidifying Dryers Figure 5 Material Miser/Air Balance Valve Recommended Temperature SettingsMaterial Overdrying Protection Controller Options Mechanical OptionsElectrical Options Safety Circuit Standards 2-6Safety Devices and InterlocksSafety Device Lock-Outs Fail Safe OperationLarge Dehumidifying Dryers 9 Denotes availability Dimensions and SpecificationsMechanical Options 9 Denotes availabilityElectrical Options Electrical Features9 Denotes availability Large Dehumidifying Dryers3-1Uncrating the Equipment Chapter 3 Mechanical Installation3-2Rigging and Placing Unit 3-3Making Electrical ConnectionsFigure 6 Gas Flow Schematic Make sure all electrical connections are tightMechanical Installation Large Dehumidifying DryersFigure 7 Checking Blower Rotation 3-5Checking for Proper Blower RotationMake sure the hoses are not kinked Large Dehumidifying Dryers Mechanical InstallationProcess Air Heater on Drying Hopper Return air thermocouple locationReturn air thermocouple location Mechanical InstallationLarge Dehumidifying Dryers AD600 ModelAD850 AD1000Figure 10 Drying Hopper Air Trap 3-8Using the Drying Hopper Air TrapFigure 11 Controller Screen Descriptions Chapter 4 Controls4-1Controller Description Control Power Switch Disconnect SwitchAlarm Horn & Light Dryer Status Screen Startup Screen4-4Identifying Controller Screens DRYER ALARMS HELP SYSTEM LOG OFFMain Menu Screen Main Menu Screen Typical Dryer Screens Dryer Status ScreenControls SETTING VALUESLarge Dehumidifying Dryers ALARMS AUTO TUNE DRYER STATUS DRYER SETUP OVER DRY PROTECTDryer Setup Dryer Setup Screen - 1 ofDryer Setup Screen - 3 of Dryer Setup Screen - 2 ofDryer Setup Screen - 4 of Large Dehumidifying DryersOverdry Protection Screen - 1 of OVERDRY PROTECTIONOverdry Protection Screen - 2 of Large Dehumidifying DryersAUTOTUNE Process AutoTune Screen ALARMS Alarm History ScreenAUTO START Autostart Timer Screen DEW POINT SETUP Dew Point Setup ScreenLarge Dehumidifying Dryers ControlsALARM HISTORY I/O STATUS SYSTEM SETUP SET CLOCK HOUR METERSHELP MENU Help Menu Screen MAIN MENU Main Menu ScreenSYSTEM SETUP System Setup Screen SYSTEM BACKUP SERVICE MENU MAIN MENULOW LEVEL DETECTION SETUP Large Dehumidifying DryersAutostart Clock Screen SET CLOCK Clock Menu ScreenINPUT STATUS Input Status Screen Hour Meter ScreenOUTPUT STATUS Output Status HOUR METERSSERVICE Service Menu Screen System Backup ScreenLarge Dehumidifying Dryers ControlsALARMS Alarm History Screen Alarm ScreensOptional 4-5Redundant Safety Controller DisplayAlarm Screen Example Always put your set point to 30F above set point 4-6Setting the Redundant Safety ControllerControls Large Dehumidifying Dryers5-1 Start-up Chapter 5 OperationDryer Status Screen 5-2Using the Dryer Status ScreenAlarm Alarm History ScreenAlarm AlarmAlarm AlarmAlarm Comment6-1Maintenance Schedule Chapter 6 MaintenanceCleaning or Replacing the Process Air Filters 6-2Preventative MaintenanceFigure 13 Process Filter Housing 600-1500cfm dryersCalibrating the Dirty Filter Alarm Cleaning or Replacing the Regeneration FilterChecking the Dewpoint Control System Do not get in eyes Symptoms of Worn Out DesiccantAvoid prolonged contact with skin Use with adequate ventilationReplacing the Process Heater Electric Dryers Figure 14 Desiccant Tower AssemblyFigure 15 Desiccant Replacement Amounts Replacing the Regeneration Heater Electric Dryers Figure 16 Process Heater Box AssemblyFigure 17 Regeneration Heater Box Assembly 7-1Introduction Chapter 7 Troubleshooting7-2Basic Troubleshooting Large Dehumidifying Dryers TroubleshootingUsing a Platinum Resistance Thermometer Using a Thermocouple8-1Warranty Chapter 8 AppendixAnnex B Information 8-2Technical SpecificationsLARGE DRYER SPARE PARTS LIST 600,850,1000 Spare Parts List1250,1500,2000,2500, AND LEVEL 1 Mechanical ComponentsAppendix Large Dehumidifying DryersLEVEL 3 Electrical Components LEVEL 3 Mechanical ComponentsLocated on back of Dryer 8-5Dryer Identification Serial Number TagLarge Dehumidifying Dryers Appendix8-5Technical Assistance Service DepartmentParts Department Sales Department