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Sterling STT 1600 operating instructions Safety instructions, Dehumidified Air Dryer

Models: STT 1600

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Dehumidified Air Dryer

2. Safety instructions

These safety instructions apply to all persons within the range of action of the equipment.

Please inform all persons within the range of action of the equipment of the direct and indirect hazards connected with the equipment.

These operating instructions are to be used by all persons assigned activi- ties connected with the equipment.

Knowledge of the English language is prerequisite.

Ensure in each case that the operating personnel are familiar with the opera- ting instructions and the function of the equipment.

SM2-630

Safety instructions 2-1

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Sterling STT 1600 operating instructions Safety instructions, Dehumidified Air Dryer

Contents

SM2-630 Operating Instructions Dehumidified Air Dryer STTwith Siemens S7 control unit Sterling Material ProcessingSales and Contracting Department Parts and Service DepartmentSM2-630 STT Sterling Material ProcessingEdition 11/02 Order confirmation numberPage TABLE OF CONTENTS Page Page General Information 1. General InformationDehumidified Air Dryer General Information Dehumidified Air Dryer 1.1. Warnings and symbols1.5. Notes on Usage 1.2. Explanations and information1.3. Legal basis 1.4. Fields of applicationsDehumidified Air Dryer 2. Safety instructionsSafety instructions General Dehumidified Air Dryer 2.1. For your safetySafety instructions AssemblyOperation Safety instructionsDehumidified Air Dryer Dehumidified Air Dryer Safety instructionsMaintenance Dehumidified Air Dryer 2.2. For the safety of the devicesSafety instructions Dehumidified Air Dryer Safety instructionsObserve that the drying cells must be filled with drying agent before setting-upthe dryer only STT 1600, STT 2400. This will prevent damage of material Start-up 3. Start-upStart-up STT 3.1. Control system3.1.1. Key assignment SM2-630 STT 3.1.2. Flow chartIndicator lamp messages Start-upStart-up STT 3.2. Switching on the dryer3.2.1. Operation statuses Start-up 3.4. PasswordsSTT 3.3. Viewing the software-version Edit LoginStart-up LogoutStart-up STT 3.5. Basic parameters3.5.1. Turning the devices on/off Timer on/offHopper X on/off X = number of the drying hopper Start-upUsed air Act STT 3.5.2. Entering dryer valuesStart-up Regeneration Heater ActReturn air cooler Act Start-upReturn air cooler Target Hopper entry X Act STT 3.5.3. Entering hopper valuesStart-up Hopper entry X TargetGranules act. C F Start-upGranules target: _ % = _ C F Start-up STT 3.5.4. Observing processing statuse.g. valve block moved in/moved out/error Time STT 3.5.5. Setting date and timeStart-up DateLanguage STT 3.5.6. Viewing/changing language and contrastStart-up ContrastRun on time drying blower --300 sec STT 3.5.7. Changing parametersStart-up Select ”Parameters”XX ON 00 00 OFF 00 00 XX = day Mo-Su STT 3.5.8. Setting the timerStart-up Select ”Main menu” STT 3.6. Starting continuous operationStart-up System runtime STT 3.7. Viewing system runtimeStart-up Select ”System runtime”Start-up STT 3.8. Switching the dryer offSwitch off the dryer at the main switch Disconnect the power supplyDehumidified Air Dryer 4. Error and error correctionError and error correction Dehumidified Air Dryer Error and error correctionFailures must be repaired immediately LED “ALARM” View Error and error correctionDehumidified Air Dryer Total messages Error and error correctionDehumidified Air Dryer NumberOverflow warning On/Off Error and error correctionDehumidified Air Dryer OverflowA Safety Temperature Limiter has been Activated Error and error correctionPLC = SPS Battery is Empty Main Switch is OffError Bypass Flap Error and error correctionExcess Temperature Regeneration Heater Insufficient Temperature Regeneration HeaterInsufficient Temperature Drying Heater Error and error correctionTemperature Measurement Drying Heater Defective Excess Temperature Drying HeaterValve Error Hopper Error and error correctionTemperature Measurement Granules Defective Hopper Excess Temperature Granules HopperMaintenance 5. MaintenancePlease observe the maintenance schedule MaintenanceMaintenance STT 5.1. Maintenance intervalsMaintenance STT 5.2. Cleaning/renewing the air filtersReturn air filter/Regeneration air filter MaintenanceRemove the lid of the filter MaintenanceRe-installthe cleaned/new filter mat Filter of the electrical cabinetMaintenance STT 5.3. Tensioning the V-belts”Regeneration” Blower Maintenance”Drying” Blower MaintenanceMaintenance 5.5. Servicing the accessories5.4. Disposing of the drying agent Maintenance 5.6. Changing the battery of the control systemSM2-630 MaintenanceStore backup batteries in a dry and cool place Order number batteryMaintenance STT 5.6.1. Resetting the control valuesFunctional description 6. Functional descriptionFunctional description STT 6.1. DryerDew point dependent regeneration switch optional Functional description STT 6.2. Drying hopper optionalFunctional description STT 6.3. Return air cooler optionalFunctional description STT 6.4. Hopper heaters optional6.5. Automatic motor flaps optional Dehumidified Air Dryer 7. Transport, Assembly and StorageTransport, Assembly and Storage with a fork lift truck Dehumidified Air Dryer 7.1. Transport and PackingTransport, Assembly and Storage Transport with a workshop crane SM2-630 Transport, Assembly and StorageDehumidified Air Dryer with a workshop craneTransport, Assembly and Storage Dehumidified Air Dryer 7.2. Assembly7.3. Storage Assembly instructions 8. Assembly instructionsAssembly instructions Assembly instructions STT 8.2. Filling up the drying cellsAssembly instructions STT 8.3. Connection of the air coolers optionalAssembly instructions STT 8.4. Electrical connectionOptional Equipment 9. Technical DataTechnical Data Basic EquipmentSM2-630 Technical DataDimension sheet Spare parts list 10. Spare parts list05190 Spare parts list99716 Ball bearing86379 Motor 88952 Sealing Spare parts list100 39 31536 Sealing 7216517 Motor flap optionalS89532 Spare parts listHopper heaters 10.1. Switching Cabinet and Operating UnitSpare parts list ControlDehumidified Air Dryer 11. Electrical manualElectrical manual Version 64.10-0134GB0110/97 12. AccessoriesAccessories Dehumidified Air Dryer02/01GB Accessories Entering values on the OPSterling Material Processing Step 3.3Entering ValuesProcedure General OperationException 3.3.1Entering Numerical ValuesGeneral Operation Step 3.3.2Entering Alphanumeric ValuesProcedure General OperationStep ProcedureGeneral Operation Step 3.3.3Entering Symbolic ValuesProcedure General Operation10/00GB Accessories Flap control with Fuzzy-LogicSterling Material Processing 10/00GB Flap control with Fuzzy-LogicControl unit “flap”