SECTION 5: UNPACKING, MOVING AND PLACING THE UNIT

LOCATINGYOUR CHAR GLO® BARBECUE

Leaving the unit on the pallet, move the unit close to the final installation site. Unpack and remove all accessory items, packing materials and product literature from inside the unit. Verify the gas supply type. If the unit is not compatible with the gas supply, it will be necessary to convert it for use with the supply. See conversion instructions below.

CONVERSION KIT BY MODEL

Model No.

Orifice Description

Part Number

Quantity

Remarks

 

CGBD30RX

#54 Orifice Hood, Grill Burner

08-04-082-05

2

To Convert LP to NG

 

 

#59 Orifice Hood, Infrared Burner

08-04-082-02

1

 

 

 

Conversion Sticker

20-09-337

1

 

 

 

 

 

 

 

 

CGBD36RX

#54 Orifice Hood, Grill Burner

08-04-082-05

3

To Convert NG to LP

 

 

#59 Orifice Hood, Infrared Burner

08-04-082-02

1

 

 

 

#73 Orifice, Smoker Burner

08-04-066-04

1

 

 

 

Conversion Sticker

20-09-337

1

 

 

 

 

 

 

 

 

CGBD48RSBX

#54 Orifice Hood, Grill Burner

08-04-082-05

3

To Convert NG to LP

 

 

#59 Orifice Hood, Infrared Burner

08-04-082-02

1

 

 

 

#73 Orifice, Smoker Burner

08-04-066-04

1

 

 

 

#56 Orifice ,Side Burner

15-10-186

2

 

 

 

Conversion Sticker

20-09-337

1

 

 

 

 

 

 

 

 

CGBD48RX

#54 Orifice Hood, Grill Burner

08-04-082-05

4

To Convert NG to LP

 

 

#59 Orifice Hood, Infrared Burner

08-04-082-02

2

 

 

 

#73 Orifice, Smoker Burner

08-04-066-04

1

 

 

 

Conversion Sticker

20-09-337

1

 

 

 

 

 

 

 

 

Tools/Parts Required

 

 

 

 

Socket Driver-1/4" Drive, 3" minimum extension

Phillip Screwdriver

3/16" Or 7 mm Socket or Wrench

Slotted Screwdriver

1/2" Deep Well Socket

Masking Tape

1/2" Open Wrench

 

 

 

 

 

 

 

Natural Gas to Liquid Propane Conversion

5. From behind the unit, remove the louvered cover on

All Models are manufactured at the factory for use with

 

 

the infrared rotis burner housing.

 

 

 

 

natural gas, and as such require conversion for use with an

6. Locate the infrared burner orifice and remove. Replace

LP gas supply. The conversion should be done by a qualified

 

 

with the LP orifice supplied (marked 59).

technician or your gas supplier. All orifices required for

7.

Locate the smoker burner. Slide the orifice out of the

conversion are provided with the units. The following steps

 

 

burner and remove. Replace with the LP orifice supplied

are necessary to convert for LP operation -

 

 

 

 

(marked 73). Reinstall the orifice into the burner.

1.

Make sure that the unit is disconnected from the gas and

 

 

8.

On Model CGBD48RSBX, convert the side burners for

 

electrical supplies.

 

 

 

LP operation as follows:

2.

Remove the grill grates and radiants. Unbolt the main

 

 

 

 

A.

Remove the grate, burner caps, venturis and burner

 

burners from their attachment at the rear of the burner

 

 

 

 

 

 

bases. See Fig. 6.

 

box and remove.

 

 

 

 

 

 

 

 

3.

Remove the knobs and control panel from the unit.

 

 

B.

Remove the burner orifices. Use a 7mm hex socket

 

 

 

on a 3" ratchet extension and apply a piece of tape

4. Locate the main burner orifices. From inside control

 

 

 

 

 

 

to the socket to hold the orifice in the socket while

 

panel area, locate the brass elbows that the orifices are

 

 

 

removing. See Fig. 7A.

 

attached to. Use a wrench on the flats of these elbows

 

 

C.

Replace with the LP orifices supplied (number 115).

 

to keep them from turning during orifice removal and

 

 

 

 

 

 

Tighten until snug. See Fig 7B.

 

installation. Remove the main burner orifices and replace

 

 

 

 

 

 

 

 

 

with the LP orifices supplied (marked 54). Do not over-

 

 

D. Reassemble the burner bases and venturis. Reinstall

 

tighten orifices. Orifice must extend a minimum of 1/8"

 

 

 

 

 

 

burner caps and grate.

 

into main burner air shutter with burner installed. Make

 

 

 

 

 

 

NOTE: Install the conversion sticker (supplied)

 

sure burner will not disengage from orifice.

 

 

 

 

 

beside the rating label.

 

 

 

 

 

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