Power Unit Transmission Assemblies

Parts List

MODELS 682J. E686N & E682L

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,16A

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Troy-Bilt E682L-Horse, 68J-Horse, E686N-Horse manual Power Unit Transmission Assemblies

Contents

Operator’s Manual Table of Contents Safety Safety Alert Symbol Keep children and pets away Use slower wheel, tine and engine speeds Operating Symbols To Avoid Serious Injury Inspect Unit Tools/Materials Needed for AssemblyIntroduction Attach Handlebar Move Tiller Off Shipping Platform Front Tiller Check Gear Oil Levels Remove the temporary screw J, Figure Add Motor Oil to Engine Adjust Air Pressure in TiresAttach Engine Throttle Lever and Cable Oil Level Hole To Avoid Personal Injury or Property Damage Install Battery CablesConnect the Wire Harness Receptacle Never bring a gas can near the positive Forward Interlock Levers PTO Attachments FeatureWheels/Tines/PTO Drive Lever Engine Tines/PTO Clutch Lever Handlebar Height Adjustment LeverWheel Speed Lever Depth Regulator Lever Move the engine Throttle lever to Stop position Keyswitch StarterEngine Controls Engine Throttle Lever Break-In Operation Following steps describe how to start and stop the enginePre-Start Checklist Starting and Stopping the Engine Move the throttle speed control to Fast setting when tilling Move engine throttle lever -2 away from Stop Stopping the Engine and Tiller Cold Weather OperationOperating the Tiller Moving the Tiller Forward and Tilling To Stop the Engine Moving the Tiller in ReverseStopping Reverse Motion Making Turns Loading and Unloading the Tiller Testing the Forward Interlock Safety SystemHow to Check the Interlock System Transporting The Tiller Around Your Property Unloading the Tiller Changing Speed BeltsLoading the Tiller Changing Belt From LOW Range to High Range Move the Wheels/Tines/PTO Drive Lever into Neutral Choosing Wheel Tine SpeedsChanging Belt From High Range to LOW Range Go to right side of tiller and finish seating the belt Avoid tilling wet, soggy soil Let the tiller do the workTilling depths To help avoid personal injury, be aware Tilling on slopes Avoid making footprintsSuggested tilling patterns Tilling up and down slopes Clearing the tines Terrace Gardening Tilling Under Corn Power CompostingWide-Row Planting Soil Enrichment Idea Move the tiller to level ground Removing And Replacing The Tine AttachmentRemoving Tine Attachment To Avoid Personal Injury or Damage to Equipment Guide Pin Mounting Hole Installing the Tine AttachmentSetting Up Stationary Attachments Move the two swing-bolts into Operating Stationary Attachments Setting Up Non-Powered Attach- mentsStarting The Engine Stopping the Engine Hours ProcedureEvery Tighten Bolts and Nuts Tiller Lubrication Checking for Oil Leaks Transmission Gear Oil MaintenanceChecking the Power Unit Oil Level Checking Gear Oil Levels For Dipsticks With Hot/Cold Markings Adding or Changing Gear OilChecking the Tine Attachment Oil Level If the level is incorrect, see Adding or Changing Gear Oil Adding Gear Oil to the Tine Attachment Transmission Adding Gear Oil to PTO Power Unit TransmissionDraining and Filling PTO Power Unit Transmission Draining and Filling the Tine Attachment Transmission How to Measure Belt Tension Drive Belt MaintenanceMeasuring and Adjusting Drive Belt Tension Belt Adjustment Tool Replacing the Drive Belt Replacing the Drive BeltRemoving the Belt Reverse Drive System Maintenance Reverse Disc Inspection Checking and Adjusting Reverse Disc Checking and Adjusting Reverse the Drive SystemInstalling a New Reverse Disc Replacing the Reverse Disc Checking Tines for Wear Bolo Tine MaintenanceAdjusting Reverse Drive Removing Tine Holder Assembly Single Tine ReplacementRemoving and Replacing a Tine Holder Assembly Replacing Tines Holder Assembly Air Cleaner Maintenance Tine Shaft MaintenanceTire and Wheel Maintenance Spark Plug Maintenance Storing Your Tiller Inspecting Forward Interlock Wiring SystemTesting the Forward Interlock Wiring System Eccentric Troubleshooting ProceduresLinkage Tiller Pulls To One Side Wrap-Around Bumper Guard Troy-BiltPTO Log SplitterDozer/Snow Blade Attachment Hiller/Furrower Attachment Description Part Description 1186246 Models 682J. E686N & E682LDescription QTY 725-0157 GW-9548 GW-2551 Handlebar Wire Harness AssyGW-9250 Handlebar Switch-forward GW-9119 712-3017 710-3005GW-1113-1 GW-20795 Wheel Speed LEVER, Belt Drive SYSTEM, ENGINES, Wheels Engines and Engine Mount Wheel Speed LeverBelt Drive System Wheel & Tire Assemblies Power Unit Transmission Assemblies Bracket Assemblies Drive Shaft AssemblyPinion Shaft Assembly From Models 682J & E682L Part Description QTY Transmission HousingTransmission Assembly Miscellaneous Parts Parts List Tiller Drive Shaft Assembly Transmission Housing and Dipstick Bolo Tine Assemblies Standard Tilling Tines Description QTY Custom Tilling Tines Models E686N & E682L 1908118 Wire Harness & Connecting GW-96515 Cable-battery, positive and negativeGW-2614 Battery Hold-down Clamp-with GW-97020 736-0921 Bumper Attachment. Includes Ref. Nos through 1910730710-3181 1909748Page Page Page TROY-BILT Tiller Lifetime Limited Warranty