Manuals / Turbo Air / Kitchen Appliance / Refrigerator

Turbo Air TGM-22R, TGM-11R, TGM-5R manual Commercial Refrigerator & Freezer, Service Manual, TGF-9F

Models: TGM-22RV TGF-13F TGF-23F TGM-14RV TGF-49F TGM-33R TGM-35R TGM-45R TGM-69R TGM-14R TGM-11RV TGM-48R TGM-22R TGM-5R TGM-11R

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Commercial

Refrigerator & Freezer

Service Manual

Model No.: TGM-69R

TGM-48R

TGM-45R

TGM-35R

TGM-33R

TGM-22R

TGM-22RV

TGM-14R

TGM-14RV

TGM-11R

TGM-11RV

TGM-5R

TGF-49F

TGF-23F

TGF-13F

TGF-9F

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Turbo Air TGM-22R, TGM-5R, TGM-48R, TGM-11RV, TGM-14R, TGM-69R Commercial Refrigerator & Freezer, Service Manual, TGF-9F

Contents

0210001 Headquarter 1250 Victoria street CARSON, CACanada Toll Free 800-627-0032 TEL FAX Model No. TGM-69R TGM-48R TGM-45R TGM-35R TGM-33R TGM-22R TGM-22RV Service ManualCommercial Refrigerator & Freezer TGM-14R TGM-14RV TGM-11R TGM-11RV TGM-5R TGF-49F TGF-23F TGF-13FCommercial Refrigerator Service Manual3. REFRIGERANT CYCLE DIAGRAM TABLE OF CONTENTS6. PARTS DIAGRAM 5. TROUBLE SHOOTING CHARTSIDE 1. FEATURE CHARTFRONT Model TGM-69RModel TGM-48R, 35R FEATURE CHARTModel TGM-48R, 45R, 35R, 33R FRONTSIDE Model TGM-45R, 33RFEATURE CHART EVAPORATOR COILFRONT Model TGM-22RFEATURE CHART SIDEModel TGM-22RV FRONTSIDE Model TGM-22RVFRONT Model TGM-14RFEATURE CHART SIDEFRONT Model TGM-14RVFEATURE CHART SIDEFRONT Model TGM-11RVFEATURE CHART SIDEFRONT FEATURE CHARTModel TGM-11R SIDEFRONT Model TGM-5RFEATURE CHART SIDEModel TGM 2. WIRINGDIAGRAM Model TGMModel TGM-35R WIRING DIAGRAMModel TGM-45R Model TGM-5R Model TGM-33RWIRING DIAGRAM F/L Lamp17WModel TGM-11R Model TGM-22R Model TGM-14RWIRING DIAGRAM BALLAST13WModel TGM-22RV Model TGM-14RV Model TGM-11RV WIRING DIAGRAM3. REFRIGERANT CYCLE DIAGRAM Refrigerant for all models R-134a CFC-Free2. COMPRESSOR RELAY, OVERLOAD 4. SPECIFICATION OF MAIN COMPONENTS1. COMPRESSOR 3. COMPRESSOR CAPACITOR6. THERMOSTAT SPECIFICATION OF MAIN COMPONENTS4. CONDENSER FAN MOTOR 5. EVAPORATOR FAN MOTOR8. FLUORESCENT LAMP 10. LAMP SWITCH7. BALLAST 9. LIGHT STATER5. TROUBLE SHOOTING CHART 1. THE REFRIGERATOR DOES NOT COOLINGTROUBLE SHOOTING CHART 2. THE REFRIGERATOR DOES NOT COOLING WELLTROUBLE SHOOTING CHART 3. LAMP DOES NOT LIGHT WELL4. WHEN THERE IS AN EXCESSIVE NOISE TROUBLE SHOOTING CHARTModel TGM-69R, 48R, 45R, 35R, 33R, 22R, 14R, 14RV Option 6. PARTS DIAGRAM1. CASTER or LEVELING LEG PARTS CasterModel TGM-69R, 48R, 45R, 35R, 33R PARTS DIAGRAM2. COMPRESSOR PARTS PARTS DIAGRAM Model TGM-22R, 22RVModel TGM-14R, 14RV, 11R, 11RV PARTS DIAGRAMPARTS DIAGRAM Model TGM-5RModel TGM-69R 3. DOOR PARTSPARTS DIAGRAM Model TGM-48R, 45R, 35R, 33R PARTS DIAGRAMDoor Assembly*LEFT Door Channel Left Model TGM-22R, 22RV, 14R, 14RV, 11R, 11RV PARTS DIAGRAMPARTS DIAGRAM Model TGM-5RPARTS DIAGRAM 4. EVAPORATOR PARTSModel TGM-48R, 35R Model TGM-69R, 45R, 33R PARTS DIAGRAMPARTS DIAGRAM Model TGM-22R, 22RVModel TGM-14R, 14RV PARTS DIAGRAMThermostat Thermostat Bracket Evaporator Evaporator Fan Blade Model TGM-11R. 11RVPARTS DIAGRAM Fan Motor Thermostat Knob ThermometerPARTS DIAGRAM Model TGM-5RPARTS DIAGRAM 5. LIGHTING PARTSModel TGM-48R, 35R, 22R Model TGM-69R, 45R, 33R PARTS DIAGRAMLamp Switch Ballast Lamp Socket Lamp for Sign Panel Lamp SocketPARTS DIAGRAM Model TGM-14RPARTS DIAGRAM Model TGM-22RV, 14RV, 11RVModel TGM-22RV, 14RV Model TGM-22RV, 14RV, 11RVModel TGM-11R, 5R PARTS DIAGRAMPARTS DIAGRAM 6. SHELF PARTSModel TGM-69R, 48R, 35R Model TGM-69R, 48R, 35R 7. ADVERTISING & ADVERTISING FRAME PARTSPARTS DIAGRAM Model TGM-45R, 33R, 22R, 22RV, 14R, 14RV PARTS DIAGRAMPARTS DIAGRAM 8. GRILL PARTSModel TGM-69R, 48R, 45R, 35R, 33R Model TGM-22R, 22RV Model TGM-14R, 14RV, 11R, 11RVPARTS DIAGRAM 9. HOW TO REPLACE THE THERMOSTATModel TGM-69R Part Number 7. PARTS LISTPart Name DescriptionPart Number PARTS LISTPart Name DescriptionPart Number PARTS LISTPart Name DescriptionPart Number PARTS LISTPart Name DescriptionPart Number PARTS LISTPart Name DescriptionPart Number PARTS LISTPart Name DescriptionPart Number PARTS LISTPart Name DescriptionPart Number PARTS LISTPart Name Description1. Separate the Sign Frame End 2. Separate the Sign Panel 8. REPLACEMENT OF MAIN COMPONENTS1. LAMP FOR ADVERTISING PANELTGM-69R, 48R, 45R, 35R, 33R 3. Separate the Lamp Socket6. Separate the Ballast Connectors REPLACEMENT OF MAIN COMPONENTS5. Take out the Clamp securing wires 7. Unscrew two screws securing the Ballast and replace it1. Take out the Doors and separate the Lamp from the Lamp Holder 1. LAMP FOR CABINET LINERTGM-69R, 48R, 45R, 35R, 33RREPLACEMENT OF MAIN COMPONENTS 2. Separate the Lamp SocketREPLACEMENT OF MAIN COMPONENTS 3. Separate the Lamp Shield End Cap 4. Replace the Lamp2. Separate the Sign Panel 1. LAMPTGM-22R,14RREPLACEMENT OF MAIN COMPONENTS 3. Separate the Lamp Sockets and replace the Lamp5. Unscrew two screws securing the Ballast REPLACEMENT OF MAIN COMPONENTS4. Separate connector of the ballast 6. Separate the Lamp Sockets to replace the Lamp for Cabinet LinerTGM-14RV, TGM-22RV 1. LAMP BASE ASSEMBLY FOR VERTICAL LAMP SERIESTGM-11RV TGM-14RV, TGM-22RV6. PULL OUT THE LAMP CAP FROM THE LAMP CASE REPLACEMENT OF MAIN COMPONENTS5. SEPARATE THE FLUORESCENT LAMP FROM THE LAMP HOLDER 1. Unscrew two screws securing the Lamp Shield 1. LAMPTGM-11R,5RREPLACEMENT OF MAIN COMPONENTS 2. Disassemble the Lamp Shield3. Separate the Receptacles out of the Thermostat and Lamp Switch 2. THEMPERATURE CONTROL AND LIGHT SWITCHTGM-69R, 48R, 45R, 35R, 33RREPLACEMENT OF MAIN COMPONENTS 1. Unscrew four screws securing the Thermostat control plate6. Unscrew two screws securing the Thermostat REPLACEMENT OF MAIN COMPONENTS5. Separate the Thermostat Knob out of the Thermostat 7. Separate the Thermostat out of the Thermostat plate3. Separate the Receptacles out of the Thermostat and Light Switch 2. THERMOSTAT CONTROL AND LIGHT SWITCH TGM-14R, 14RVREPLACEMENT OF MAIN COMPONENTS 1. Unscrew two screws securing the Thermostat Plate5. Separate the Thermostat out of the Thermostat Plate REPLACEMENT OF MAIN COMPONENTS4. Separate the Tube of Thermostat from the Evaporator 3. Separate the Receptacles out of the Thermostat and Lamp Switch 2. THEMPERATURE CONTROL AND LIGHT SWITCHTGM-11R, 11RVREPLACEMENT OF MAIN COMPONENTS 1. Unscrew six screws securing the Duct5. Pull out the Thermostat plate REPLACEMENT OF MAIN COMPONENTS4. Separate the Tube of Thermostat from the Evaporator Coil 6. Separate the Thermostat out of the Thermostat plate2. Separate the Connectors 2. THEMPERTURE CONTROL AND LIGHT SWITCHTGM-5RREPLACEMENT OF MAIN COMPONENTS 1. Unscrew two screws securing the Control Box1. Unscrew four screws securing the Thermostat Plate 3. EVAPORATOR FAN MOTOR & BLADETGM-69R, 48R, 45R, 35R, 33RREPLACEMENT OF MAIN COMPONENTS 2. Unscrew eight screws securing the Duct 3. Separate the Duct5. Separate the Evaporator Drain Pan REPLACEMENT OF MAIN COMPONENTS8. Separate the Connectors of Evaporator Fan Motor 7. Separate the Vinyl Cover securing the Evaporator Fan Motor10. Unscrew two screws securing the Evaporator Fan Motor Bracket REPLACEMENT OF MAIN COMPONENTS9. Pull out of the Evaporator Fan Motor Harness 11. Separate the Evaporator Fan Motor Bracket1. Unscrew the screw securing the Evaporator Fan Motor Guard 3. EVAPORATOR FAN MOTOR & BLADETGM-22R, 22RVREPLACEMENT OF MAIN COMPONENTS 2. Separate the Evaporator Fan Motor CoverPull out the tube of Thermostat out of the Evaporator Coil REPLACEMENT OF MAIN COMPONENTS5. Separate the Thermostat Plate 6. Unscrew four screws securing the Duct 7. Separate the Duct2. Separate the Duct 3. EVAPORATOR FAN MOTOR & BLADETGM-14R, 14RVREPLACEMENT OF MAIN COMPONENTS 3. Unscrew four securing the Evaporator Fan Motor Bracket6. Separate Suction Pipe Cover on the Rear Cabinet REPLACEMENT OF MAIN COMPONENTS5. Unscrew two screws securing the Evaporator in case of replacing it 7. Separate the Sealing TubeREPLACEMENT OF MAIN COMPONENTS 9. Pull out the Evaporator Coil3. Separate the harness out of the Thermostat and Lamp Switch 3. EVAPORATOR FAN MOTOR & BLADETGM-11R, 11RVREPLACEMENT OF MAIN COMPONENTS 1. Unscrew the screws securing the Duct2. Separate the Compressor Harness out of the Switch Box 4. CONDENSER FAN MOTOR & BLADETGM-69R, 48R, 45R, 35R, 33RREPLACEMENT OF MAIN COMPONENTS 1. Unscrew four screws securing the Bottom Grill2. Separate the Connector out of the Switch Box 4. CONDENSER FAN MOTOR & BLADETGM-22R, 22RVREPLACEMENT OF MAIN COMPONENTS 1. Unscrew four screws securing the Bottom Grill2. Separate the Connector out of the Switch Box 4. CONDENSER FAN MOTOR & BLADETGM-14R, 14RV, 11R, 11RVREPLACEMENT OF MAIN COMPONENTS 1. Unscrew four screws securing the Bottom Grill6. Separate the nut and replace the Fan Blade REPLACEMENT OF MAIN COMPONENTS5. Separate the Fan Motor Bracket 1. Separate the Sign Frame End and Sign Panel 5. DOORTGM-22R, 22RV, 14R, 14RVREPLACEMENT OF MAIN COMPONENTS 2. Separate the Door Hinge Top and DoorModel No. TGF-49F TGF-23F TGF-13F TGF-9F Commercial FreezerService Manual FRONT Model TGF-49F1. FEATURE CHART SIDEFEATURE CHART Model TGF-23FModel TGF-23F FRONTFEATURE CHART Model TGF-9F/13FModel TGF-9F/13F FRONTModel TGF-9F/13F BACKFEATURE CHART COMPRESSOR DRYER2. PARTS DETAILS DOOR PARTS TGF-23FDuct TGF-23F Lamp & Fan Motor Connectors Evaporator Fan Motor BladePART DETAILS Evaporator, Fan TGF-23FModel TGF-23F 3. WIRING DIAGRAMModel TGF-49F Model TGF-13F Model TGF-9F WIRING DIAGRAM1. COMPRESSOR 5. EVAPORATER FAN MOTOR4. SPECIFICATION OF MAIN COMPONENTS 2. COMPRESSOR RELAY, OVERLOAD7. EVAPORATER DEFROST HEATER 6. TEMPERATURE CONTROL10. ROCKER SWITCH 8. BALLAST5. ELECTRONIC CONTROLLER INSTRUCTION 5-1-1. HOW TO USE THE DISPLAY PANELTGF-23FSection 5 is for TGF-23F/49F Turbo airSection 5 is only for TGF-23F/49F 5-1-2. HOW TO USE THE DISPLAY PANEL TGF-49FELECTRONIC CONTROLLER INSTRUCTION Compressor On/off temperature˚F 5-2. FUNCTION TABLE2. 88 LED displays inside temperature ELECTRONIC CONTROLLER INSTRUCTIONPre-cool ELECTRONIC CONTROLLER INSTRUCTIONHeater Heaterc The next procedure is the same as that of the defrost mode g. If D-sensors temperature does not reach 47˚F8˚C in 40 minutesc. If D-sensor temperature goes down under 14˚F in 5 minutes Above procedure switches normal display to error display modeThe temperature of F-sensor is higher than D-sensers temperature 5-3. Self - Diagnosis table5-4. Sensor Description ELECTRONIC CONTROLLER INSTRUCTIONPart Number 6. PARTS LISTPart Name DescriptionPart Number PARTS LISTPart Name DescriptionPart Number PARTS LISTPart Name DescriptionPart Number PARTS LISTPart Name DescriptionA. Remove Bottom Grille by unscrewing the four screws 7. REPLACEMENT OF MAIN COMPONENTS7-1. BOTTOM GRILLE PARTSTGF-23F B. Remove the Bracket of Display P.C.BREPLACEMENT OF MAIN COMPONENTS C. Disconnect Connectors and receptaclesD. Remove the electrical box Switch Box cover Replace the Power Switch, Lamp Switch or Display P.C.BREPLACEMENT OF MAIN COMPONENTS E. Remove the FixtureF. Replace the Ballast. for inner Cabinet Lamp. 110W 1. Pull out the Ballast Base 2. Replace the Ballast1. Pull out the Base 2. Replace the parts G. Replace the Main P.C.B. Transformer and Power RelayREPLACEMENT OF MAIN COMPONENTS 7-2. REPLACING DOOR TGF-23F B. Disconnect the door heater wire and lamp wireDoor Heater Wire Lamp Wire A. Disassemble bottom grille as described section 7-1, A, B, C, DREPLACEMENT OF MAIN COMPONENTS D. Pull out sign panel to the Right SideF. Remove the sign panel frame *Bottom Replace the Ballast Sign PanelG. Remove the door hinge top E. Remove the harness of door switchH. Lift the door and pull out the door wires REPLACEMENT OF MAIN COMPONENTSB. Pull out the sign panel from left side 7-1. TOP ADVERTISING PANEL TGF-49FA. Remove the Sign Frame by unscrewing two screwes of left side REPLACEMENT OF MAIN COMPONENTSREPLACEMENT OF MAIN COMPONENTS C. Replace the TRANSFORMERD. Grip the fixture with long nose and pull out the Main P.C.B Replace the Main P.C.BReplace the Lamp switch and the Power switch E. Disconnect Connectors and receptaclesREPLACEMENT OF MAIN COMPONENTS Unscrew four screws and replace the Display PCBB. Unscrew the cover plate each side 7-2. BOTTOM GRILLE PARTS TGF-49FA. Remove the Bottom Grill by unscrewing four screws REPLACEMENT OF MAIN COMPONENTSREPLACEMENT OF MAIN COMPONENTS C. Disconnect receptacles and unscrew two screwsD. Remove the Drain case Replace the Power relayREPLACEMENT OF MAIN COMPONENTS Replace the Ballast7-3. REPLACEING DOOR TGF-49F B. Disconnect Leftright Door heater wiresC. Disconnect Left Rigft Door switch wires A. Disassemble bottom grill as described section 7-2, AREPLACEMENT OF MAIN COMPONENTS D. Unscrew the Sign Frame. BottomE. Remove the door hingetop Lift the door and pull out the door wireB. Unscrew a bottom screw and separate the shelf bracket 7-4. REPLACING Inner Cabinet Lamp TGF-49FA. Unscrew the top shelf bracket and Pull out it REPLACEMENT OF MAIN COMPONENTSREPLACEMENT OF MAIN COMPONENTS C. Unscrew the lamp top cover and separate lamp coverD. Lift the fluorescent lamp and pull out it Replace the fluorescent light