Manuals / Turbo Air / Kitchen Appliance / Refrigerator

Turbo Air TGM-5R Commercial Freezer, Service Manual, Model No. TGF-49F TGF-23F TGF-13F TGF-9F

Models: TGM-22RV TGF-13F TGF-23F TGM-14RV TGF-49F TGM-33R TGM-35R TGM-45R TGM-69R TGM-14R TGM-11RV TGM-48R TGM-22R TGM-5R TGM-11R

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Commercial

Freezer

Service Manual

Model No.: TGF-49F TGF-23F TGF-13F TGF-9F

Page 91

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Turbo Air TGM-5R, TGM-11R, TGM-22R, TGM-48R Commercial Freezer, Service Manual, Model No. TGF-49F TGF-23F TGF-13F TGF-9F

Contents

Canada Toll Free 800-627-0032 TEL FAX Headquarter 1250 Victoria street CARSON, CA0210001 TGM-14R TGM-14RV TGM-11R TGM-11RV TGM-5R TGF-49F TGF-23F TGF-13F Service ManualCommercial Refrigerator & Freezer Model No. TGM-69R TGM-48R TGM-45R TGM-35R TGM-33R TGM-22R TGM-22RVService Manual Commercial Refrigerator5. TROUBLE SHOOTING CHART TABLE OF CONTENTS6. PARTS DIAGRAM 3. REFRIGERANT CYCLE DIAGRAMModel TGM-69R 1. FEATURE CHARTFRONT SIDEFRONT FEATURE CHARTModel TGM-48R, 45R, 35R, 33R Model TGM-48R, 35REVAPORATOR COIL Model TGM-45R, 33RFEATURE CHART SIDESIDE Model TGM-22RFEATURE CHART FRONTModel TGM-22RV FRONTSIDE Model TGM-22RVSIDE Model TGM-14RFEATURE CHART FRONTSIDE Model TGM-14RVFEATURE CHART FRONTSIDE Model TGM-11RVFEATURE CHART FRONTSIDE FEATURE CHARTModel TGM-11R FRONTSIDE Model TGM-5RFEATURE CHART FRONTModel TGM 2. WIRINGDIAGRAM Model TGMModel TGM-45R WIRING DIAGRAMModel TGM-35R F/L Lamp17W Model TGM-33RWIRING DIAGRAM Model TGM-5RBALLAST13W Model TGM-22R Model TGM-14RWIRING DIAGRAM Model TGM-11RWIRING DIAGRAM Model TGM-22RV Model TGM-14RV Model TGM-11RVRefrigerant for all models R-134a CFC-Free 3. REFRIGERANT CYCLE DIAGRAM3. COMPRESSOR CAPACITOR 4. SPECIFICATION OF MAIN COMPONENTS1. COMPRESSOR 2. COMPRESSOR RELAY, OVERLOAD5. EVAPORATOR FAN MOTOR SPECIFICATION OF MAIN COMPONENTS4. CONDENSER FAN MOTOR 6. THERMOSTAT9. LIGHT STATER 10. LAMP SWITCH7. BALLAST 8. FLUORESCENT LAMP1. THE REFRIGERATOR DOES NOT COOLING 5. TROUBLE SHOOTING CHART2. THE REFRIGERATOR DOES NOT COOLING WELL TROUBLE SHOOTING CHART3. LAMP DOES NOT LIGHT WELL TROUBLE SHOOTING CHARTTROUBLE SHOOTING CHART 4. WHEN THERE IS AN EXCESSIVE NOISECaster 6. PARTS DIAGRAM1. CASTER or LEVELING LEG PARTS Model TGM-69R, 48R, 45R, 35R, 33R, 22R, 14R, 14RV Option2. COMPRESSOR PARTS PARTS DIAGRAMModel TGM-69R, 48R, 45R, 35R, 33R Model TGM-22R, 22RV PARTS DIAGRAMPARTS DIAGRAM Model TGM-14R, 14RV, 11R, 11RVModel TGM-5R PARTS DIAGRAMPARTS DIAGRAM 3. DOOR PARTSModel TGM-69R Door Assembly*LEFT Door Channel Left PARTS DIAGRAMModel TGM-48R, 45R, 35R, 33R PARTS DIAGRAM Model TGM-22R, 22RV, 14R, 14RV, 11R, 11RVModel TGM-5R PARTS DIAGRAMModel TGM-48R, 35R 4. EVAPORATOR PARTSPARTS DIAGRAM PARTS DIAGRAM Model TGM-69R, 45R, 33RModel TGM-22R, 22RV PARTS DIAGRAMPARTS DIAGRAM Model TGM-14R, 14RVFan Motor Thermostat Knob Thermometer Model TGM-11R. 11RVPARTS DIAGRAM Thermostat Thermostat Bracket Evaporator Evaporator Fan BladeModel TGM-5R PARTS DIAGRAMModel TGM-48R, 35R, 22R 5. LIGHTING PARTSPARTS DIAGRAM Lamp Socket PARTS DIAGRAMLamp Switch Ballast Lamp Socket Lamp for Sign Panel Model TGM-69R, 45R, 33RModel TGM-14R PARTS DIAGRAMModel TGM-22RV, 14RV, 11RV Model TGM-22RV, 14RV, 11RVModel TGM-22RV, 14RV PARTS DIAGRAMPARTS DIAGRAM Model TGM-11R, 5RModel TGM-69R, 48R, 35R 6. SHELF PARTSPARTS DIAGRAM PARTS DIAGRAM 7. ADVERTISING & ADVERTISING FRAME PARTSModel TGM-69R, 48R, 35R PARTS DIAGRAM Model TGM-45R, 33R, 22R, 22RV, 14R, 14RVModel TGM-14R, 14RV, 11R, 11RV 8. GRILL PARTSModel TGM-69R, 48R, 45R, 35R, 33R Model TGM-22R, 22RV PARTS DIAGRAMModel TGM-69R 9. HOW TO REPLACE THE THERMOSTATPARTS DIAGRAM Description 7. PARTS LISTPart Name Part NumberDescription PARTS LISTPart Name Part NumberDescription PARTS LISTPart Name Part NumberDescription PARTS LISTPart Name Part NumberDescription PARTS LISTPart Name Part NumberDescription PARTS LISTPart Name Part NumberDescription PARTS LISTPart Name Part NumberDescription PARTS LISTPart Name Part Number3. Separate the Lamp Socket 8. REPLACEMENT OF MAIN COMPONENTS1. LAMP FOR ADVERTISING PANELTGM-69R, 48R, 45R, 35R, 33R 1. Separate the Sign Frame End 2. Separate the Sign Panel7. Unscrew two screws securing the Ballast and replace it REPLACEMENT OF MAIN COMPONENTS5. Take out the Clamp securing wires 6. Separate the Ballast Connectors2. Separate the Lamp Socket 1. LAMP FOR CABINET LINERTGM-69R, 48R, 45R, 35R, 33RREPLACEMENT OF MAIN COMPONENTS 1. Take out the Doors and separate the Lamp from the Lamp Holder3. Separate the Lamp Shield End Cap 4. Replace the Lamp REPLACEMENT OF MAIN COMPONENTS3. Separate the Lamp Sockets and replace the Lamp 1. LAMPTGM-22R,14RREPLACEMENT OF MAIN COMPONENTS 2. Separate the Sign Panel6. Separate the Lamp Sockets to replace the Lamp for Cabinet Liner REPLACEMENT OF MAIN COMPONENTS4. Separate connector of the ballast 5. Unscrew two screws securing the BallastTGM-14RV, TGM-22RV 1. LAMP BASE ASSEMBLY FOR VERTICAL LAMP SERIESTGM-11RV TGM-14RV, TGM-22RV5. SEPARATE THE FLUORESCENT LAMP FROM THE LAMP HOLDER REPLACEMENT OF MAIN COMPONENTS6. PULL OUT THE LAMP CAP FROM THE LAMP CASE 2. Disassemble the Lamp Shield 1. LAMPTGM-11R,5RREPLACEMENT OF MAIN COMPONENTS 1. Unscrew two screws securing the Lamp Shield1. Unscrew four screws securing the Thermostat control plate 2. THEMPERATURE CONTROL AND LIGHT SWITCHTGM-69R, 48R, 45R, 35R, 33RREPLACEMENT OF MAIN COMPONENTS 3. Separate the Receptacles out of the Thermostat and Lamp Switch7. Separate the Thermostat out of the Thermostat plate REPLACEMENT OF MAIN COMPONENTS5. Separate the Thermostat Knob out of the Thermostat 6. Unscrew two screws securing the Thermostat1. Unscrew two screws securing the Thermostat Plate 2. THERMOSTAT CONTROL AND LIGHT SWITCH TGM-14R, 14RVREPLACEMENT OF MAIN COMPONENTS 3. Separate the Receptacles out of the Thermostat and Light Switch4. Separate the Tube of Thermostat from the Evaporator REPLACEMENT OF MAIN COMPONENTS5. Separate the Thermostat out of the Thermostat Plate 1. Unscrew six screws securing the Duct 2. THEMPERATURE CONTROL AND LIGHT SWITCHTGM-11R, 11RVREPLACEMENT OF MAIN COMPONENTS 3. Separate the Receptacles out of the Thermostat and Lamp Switch6. Separate the Thermostat out of the Thermostat plate REPLACEMENT OF MAIN COMPONENTS4. Separate the Tube of Thermostat from the Evaporator Coil 5. Pull out the Thermostat plate1. Unscrew two screws securing the Control Box 2. THEMPERTURE CONTROL AND LIGHT SWITCHTGM-5RREPLACEMENT OF MAIN COMPONENTS 2. Separate the Connectors2. Unscrew eight screws securing the Duct 3. Separate the Duct 3. EVAPORATOR FAN MOTOR & BLADETGM-69R, 48R, 45R, 35R, 33RREPLACEMENT OF MAIN COMPONENTS 1. Unscrew four screws securing the Thermostat Plate7. Separate the Vinyl Cover securing the Evaporator Fan Motor REPLACEMENT OF MAIN COMPONENTS8. Separate the Connectors of Evaporator Fan Motor 5. Separate the Evaporator Drain Pan11. Separate the Evaporator Fan Motor Bracket REPLACEMENT OF MAIN COMPONENTS9. Pull out of the Evaporator Fan Motor Harness 10. Unscrew two screws securing the Evaporator Fan Motor Bracket2. Separate the Evaporator Fan Motor Cover 3. EVAPORATOR FAN MOTOR & BLADETGM-22R, 22RVREPLACEMENT OF MAIN COMPONENTS 1. Unscrew the screw securing the Evaporator Fan Motor Guard6. Unscrew four screws securing the Duct 7. Separate the Duct REPLACEMENT OF MAIN COMPONENTS5. Separate the Thermostat Plate Pull out the tube of Thermostat out of the Evaporator Coil3. Unscrew four securing the Evaporator Fan Motor Bracket 3. EVAPORATOR FAN MOTOR & BLADETGM-14R, 14RVREPLACEMENT OF MAIN COMPONENTS 2. Separate the Duct7. Separate the Sealing Tube REPLACEMENT OF MAIN COMPONENTS5. Unscrew two screws securing the Evaporator in case of replacing it 6. Separate Suction Pipe Cover on the Rear Cabinet9. Pull out the Evaporator Coil REPLACEMENT OF MAIN COMPONENTS1. Unscrew the screws securing the Duct 3. EVAPORATOR FAN MOTOR & BLADETGM-11R, 11RVREPLACEMENT OF MAIN COMPONENTS 3. Separate the harness out of the Thermostat and Lamp Switch1. Unscrew four screws securing the Bottom Grill 4. CONDENSER FAN MOTOR & BLADETGM-69R, 48R, 45R, 35R, 33RREPLACEMENT OF MAIN COMPONENTS 2. Separate the Compressor Harness out of the Switch Box1. Unscrew four screws securing the Bottom Grill 4. CONDENSER FAN MOTOR & BLADETGM-22R, 22RVREPLACEMENT OF MAIN COMPONENTS 2. Separate the Connector out of the Switch Box1. Unscrew four screws securing the Bottom Grill 4. CONDENSER FAN MOTOR & BLADETGM-14R, 14RV, 11R, 11RVREPLACEMENT OF MAIN COMPONENTS 2. Separate the Connector out of the Switch Box5. Separate the Fan Motor Bracket REPLACEMENT OF MAIN COMPONENTS6. Separate the nut and replace the Fan Blade 2. Separate the Door Hinge Top and Door 5. DOORTGM-22R, 22RV, 14R, 14RVREPLACEMENT OF MAIN COMPONENTS 1. Separate the Sign Frame End and Sign PanelService Manual Commercial FreezerModel No. TGF-49F TGF-23F TGF-13F TGF-9F SIDE Model TGF-49F1. FEATURE CHART FRONTFRONT Model TGF-23FModel TGF-23F FEATURE CHARTFRONT Model TGF-9F/13FModel TGF-9F/13F FEATURE CHARTCOMPRESSOR DRYER BACKFEATURE CHART Model TGF-9F/13FDOOR PARTS TGF-23F 2. PARTS DETAILSEvaporator, Fan TGF-23F Lamp & Fan Motor Connectors Evaporator Fan Motor BladePART DETAILS Duct TGF-23FModel TGF-49F 3. WIRING DIAGRAMModel TGF-23F WIRING DIAGRAM Model TGF-13F Model TGF-9F2. COMPRESSOR RELAY, OVERLOAD 5. EVAPORATER FAN MOTOR4. SPECIFICATION OF MAIN COMPONENTS 1. COMPRESSOR8. BALLAST 6. TEMPERATURE CONTROL10. ROCKER SWITCH 7. EVAPORATER DEFROST HEATERTurbo air 5-1-1. HOW TO USE THE DISPLAY PANELTGF-23FSection 5 is for TGF-23F/49F 5. ELECTRONIC CONTROLLER INSTRUCTIONELECTRONIC CONTROLLER INSTRUCTION 5-1-2. HOW TO USE THE DISPLAY PANEL TGF-49FSection 5 is only for TGF-23F/49F ELECTRONIC CONTROLLER INSTRUCTION 5-2. FUNCTION TABLE2. 88 LED displays inside temperature Compressor On/off temperature˚FHeater ELECTRONIC CONTROLLER INSTRUCTIONHeater Pre-coolAbove procedure switches normal display to error display mode g. If D-sensors temperature does not reach 47˚F8˚C in 40 minutesc. If D-sensor temperature goes down under 14˚F in 5 minutes c The next procedure is the same as that of the defrost modeELECTRONIC CONTROLLER INSTRUCTION 5-3. Self - Diagnosis table5-4. Sensor Description The temperature of F-sensor is higher than D-sensers temperatureDescription 6. PARTS LISTPart Name Part NumberDescription PARTS LISTPart Name Part NumberDescription PARTS LISTPart Name Part NumberDescription PARTS LISTPart Name Part NumberB. Remove the Bracket of Display P.C.B 7. REPLACEMENT OF MAIN COMPONENTS7-1. BOTTOM GRILLE PARTSTGF-23F A. Remove Bottom Grille by unscrewing the four screwsReplace the Power Switch, Lamp Switch or Display P.C.B C. Disconnect Connectors and receptaclesD. Remove the electrical box Switch Box cover REPLACEMENT OF MAIN COMPONENTS1. Pull out the Ballast Base 2. Replace the Ballast E. Remove the FixtureF. Replace the Ballast. for inner Cabinet Lamp. 110W REPLACEMENT OF MAIN COMPONENTSREPLACEMENT OF MAIN COMPONENTS G. Replace the Main P.C.B. Transformer and Power Relay1. Pull out the Base 2. Replace the parts A. Disassemble bottom grille as described section 7-1, A, B, C, D B. Disconnect the door heater wire and lamp wireDoor Heater Wire Lamp Wire 7-2. REPLACING DOOR TGF-23FReplace the Ballast Sign Panel D. Pull out sign panel to the Right SideF. Remove the sign panel frame *Bottom REPLACEMENT OF MAIN COMPONENTSREPLACEMENT OF MAIN COMPONENTS E. Remove the harness of door switchH. Lift the door and pull out the door wires G. Remove the door hinge topREPLACEMENT OF MAIN COMPONENTS 7-1. TOP ADVERTISING PANEL TGF-49FA. Remove the Sign Frame by unscrewing two screwes of left side B. Pull out the sign panel from left sideReplace the Main P.C.B C. Replace the TRANSFORMERD. Grip the fixture with long nose and pull out the Main P.C.B REPLACEMENT OF MAIN COMPONENTSUnscrew four screws and replace the Display PCB E. Disconnect Connectors and receptaclesREPLACEMENT OF MAIN COMPONENTS Replace the Lamp switch and the Power switchREPLACEMENT OF MAIN COMPONENTS 7-2. BOTTOM GRILLE PARTS TGF-49FA. Remove the Bottom Grill by unscrewing four screws B. Unscrew the cover plate each sideReplace the Power relay C. Disconnect receptacles and unscrew two screwsD. Remove the Drain case REPLACEMENT OF MAIN COMPONENTSReplace the Ballast REPLACEMENT OF MAIN COMPONENTSA. Disassemble bottom grill as described section 7-2, A B. Disconnect Leftright Door heater wiresC. Disconnect Left Rigft Door switch wires 7-3. REPLACEING DOOR TGF-49FLift the door and pull out the door wire D. Unscrew the Sign Frame. BottomE. Remove the door hingetop REPLACEMENT OF MAIN COMPONENTSREPLACEMENT OF MAIN COMPONENTS 7-4. REPLACING Inner Cabinet Lamp TGF-49FA. Unscrew the top shelf bracket and Pull out it B. Unscrew a bottom screw and separate the shelf bracketReplace the fluorescent light C. Unscrew the lamp top cover and separate lamp coverD. Lift the fluorescent lamp and pull out it REPLACEMENT OF MAIN COMPONENTS