Maintenance

Vermont Castings Madison

Let the fire in the stove go out and allow the stove to cool completely before beginning any maintenance procedure.

Care of the Cast Iron Surface

An occasional dusting with a dry rag will keep the painted cast iron of your Madison looking new.

The stove’s paint can be touched up as needed. First, clean the areas to be painted with a wire brush. Then, touch up the stove with Vermont Castings high temperature stove paint. Apply the paint sparingly, and keep in mind that two light coats of paint are better than a single heavy one.

Care of Porcelain Enamel Finish

Use a dry or slightly damp rag or a soft brush to remove spills or stains. For difficult jobs that require a cleaning agent, use only a kitchen appliance cleaner or polish recommended for use on enamel surfaces.

Cleaning the Glass

Most of the carbon deposits on the glass will burn off during hot fires. However, the ash residue that accumulates on the glass surface should be removed regularly to prevent etching. Follow this procedure to clean the glass:

•Be sure the glass is completely cool.

•Clean the glass with water or a cleaner made especially for this purpose. Do not use abrasive cleaners.

•Rinse the glass thoroughly.

•Dry the glass completely.

Glass Replacement

Replace glass only with Vermont Castings glass panels. The glass panel rests on a cushion provided by a gasket, and is held in place by two clips. The glass is coated on one side which is slightly colored. Remove the door from the stove and place it on a sturdy, level work surface. Use a towel to protect the porcelain enamel finish.

1.Remove the Retainer Clips. (Two phillips head screws on each clip).

2.Inspect the Gasket. If the window gasket is in good condition, you can leave it in place. If you replace it, use only Vermont Castings gasket 1203556. Be sure the channel around the window opening is clean, and free of dust.

Place the gasket into the panel inset.

3.Install the Glass. Lay the glass on the inner gasket with the coated side down, marked “This Side Out” (toward the outside of the door). Tighten the screws snugly, but loose enough to allow for a little move- ment of the glass when the stove is in operation. Overtightening can crack the glass immediately or cause it to crack if it is unable to expand when hot.

Gasket Replacement

Your Madison uses rope-type fiberglass gaskets to make a tight seal between some parts. With use, particularly on those parts that move, gaskets can become brittle and compressed and can begin to lose their effectiveness. These will need periodic replacement.

The sizes of replaceable gasket are listed below, along with their applications.

Gasket Size

3/8” Fiberglass Door Gasket - 1203589 Wait until the fire is out and the stove has cooled.

Be sure to follow the standard safety procedure for working with dusty materials: Wear safety goggles and a dust mask.

Step 1. Remove the existing gasket by grasping an end and pulling firmly.

Step 2. Use a wire brush or a screwdriver to clean the channel of any remaining cement or bits of gasket. Remove stubborn deposits of cement with a cold chisel if necessary.

Step 3. Determine the correct length of the appropri- ate-sized gasket by laying it out in the channel. Allow an extra 1-2" (25-50 mm), and mark the spot to be cut. Step 4. Remove the gasket from the channel, place it on a wood cutting surface, and cut it at the marked spot with a utility knife.

Twist the ends slightly to discourage the gasket from unraveling.

Step 5. Lay an unbroken 1/8" (3 mm) bead of gasket cement in the newly-cleaned channel.

Step 6. Starting at one end, press the gasket into the channel.

Ensure a good joint where the gasket meets before trimming any excess. Do not overlap the gasket ends or leave ends with ragged edges.

Step 7. Press the gasketed part firmly against its normal mating surface to seat the gasket evenly in its channel. Close and latch the door to do this; close the door on a piece of waxed paper to keep the cement from migrating onto the non-gasketed part, or mask other parts

Step 8. Clean excess cement from around the chan- nel. Let the cement that holds the new gasket dry thoroughly.

1655, 1656, 1657, 1658, 1659 specifications

Vermont Castings has long been synonymous with high-quality cast iron stoves and fireplaces, and models 1655, 1656, 1657, 1658, and 1659 are prime examples of the craftsmanship and innovation that define the brand. Each model showcases a unique combination of features, technologies, and characteristics designed to enhance the home heating experience.

The Vermont Castings 1655, also known as the Defiant wood stove, is revered for its exceptional heating efficiency and classic design. With a large firebox, it can accommodate logs up to 18 inches long, making it an ideal choice for long, uninterrupted burns. Its dual door design not only provides ease of access but also enhances the aesthetic appeal with its elegantly arched glass. The stoves feature the brand's innovative Catalyst technology, which ensures complete combustion of gases, reducing emissions while maximizing heat output.

The 1656 model, known as the Intrepid II, is compact yet powerful. It is perfect for smaller spaces, providing significant heat without compromise. With its traditional styling and hand-crafted quality, it stands as a testament to Vermont Castings' commitment to aesthetics. The stove incorporates a secondary combustion system, which enhances efficiency by reburning flue gases, ensuring a cleaner burning process.

The 1657 model, also recognized as the Vigilant, incorporates radiant and convective heating, which is perfect for larger rooms. This model is equipped with advanced clean-burning technology, facilitating a longer burn time and reducing the frequency of reloads. The stovetop is designed to maintain heat, allowing for cooking or warming food, illustrating its versatility.

In contrast, the 1658 model, known as the Resolute, features an elegant yet rugged design that complements various interiors. Its air-wash system keeps the glass door clean, providing an unobstructed view of the flames. The Resolute is designed for easy operation, with an adjustable damper that tailors airflow, further optimizing efficiency according to user preferences.

Finally, the 1659, or the Encore model, stands out with its revolutionary two-in-one design that allows for top or front loading. This model is known for its exceptional heat retention and long burn times, catering to homeowners who value convenience and performance. Its eco-friendly features include reduced emissions and high-efficiency ratings that meet modern environmental standards.

In summary, Vermont Castings' 1655, 1656, 1657, 1658, and 1659 models offer an array of features that prioritize efficiency, performance, and style. From their unique combustion technologies to their stunning craftsmanship, these stoves represent some of the best options in the market for effective home heating solutions. Each model is a testament to Vermont Castings' enduring legacy of quality and innovation in the world of wood-burning appliances.

Vermont Casting 1655, 1656, 1657, 1658, 1659 installation instructions Maintenance

Models: 1655, 1656, 1657, 1658, 1659