Wayne-Dalton 44 Graduated End Hinge And Strut Identification, Door Section Identification

Models: 44

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Graduated End Hinge And

Bottom corner brackets

Weather seals

Pull down rope

Strut clips

(as required)

& nails (If included)

(if included)

(as required)

 

(2) 5/16”-18 x

Counterbalance

 

Lift handles (as required)

3-3/4” Eye bolts

lift cables

Snubber cables

Typical design option “Outside surface of

 

Top rail

 

 

 

 

 

 

 

door sections shown”

 

 

 

 

 

3. Top

 

Outside

Inside

 

section

 

surface

surface

 

 

 

 

Typical

 

2.

 

 

stamping

 

#

#

location

1

Intermediate

 

 

section(s)

 

Bottom

Bottom

 

 

 

 

 

 

rail

rail

 

 

1.

 

Side views of sections

 

 

 

 

 

 

Bottom

Top

Intermediate(s)

Bottom

(2) Front

(2) Rear

3 Hole clips

cable lift sheaves

cable lift sheaves

(as required)

3/8” - 16 x 1-1/4” Hex Head Bolts (as required)

S-hooks

(2) Sheave forks

(as required)

(as required)

1/4” - 20 x 2 1/2”

Carriage bolts (as required)

section

section

section

NOTE: 3 Section high doors, does not have

 

 

an Intermediate II Section.

 

 

Graduated End Hinge And

Strut Identification

Graduated End Hinge Schedule

(2) 3/8”- 16 Hex nuts

1/4”- 20 Flanged

hex nuts (as required)

1/4”-20 x 9/16”

 

1/4” - 10 x 1”

Tamper-resistant hex head

Track bolts (as required)

 

lag screw (as required)

(2) 3/8”-16 x 3/4”

Truss head bolts

1/4” - 14 x 1”

Lag screws (as required)

Door Height

Track

Section Type

Graduated End Hinge

Number

 

 

 

 

 

 

 

 

 

Top

N/A

 

 

 

 

 

2”

Intermediate I

#2

 

 

 

 

3 Section High Door

 

Bottom

#1

 

 

 

 

Top

N/A

 

 

 

3”

 

 

 

Intermediate I

#4

 

 

 

 

 

 

Bottom

#3

 

 

 

 

 

 

Top

N/A

 

 

 

 

 

2”

Intermediate II

3#

 

 

 

 

Intermediate I

2#

 

 

1/4” - 14 x 1”

5/16” x 2” Tamper-resistant hex head

Lag screws (as required)

lag screw (as required)

3/8” - 16 x 1-1/4” Hex head bolts (as required)

1/4”-20 x 7/8” Self

5/16” x 1 5/8” Hex head lag screws

drilling screws (as required)

 

(as required)

 

 

 

 

Door Section Identification

When installing your door, you must use sections of the appropriate height in the right stacking location. Determine, what sections you need to use in what order depends on the design of your door.

Sections are stamped for identification, #1, #2, #3, #4, #5, #6, #7, and #8. The stamp, located on each side of the sections identifies the stacking sequence. The sequence is always deter- mined by #1 being the bottom section to #7 or #8 being the highest top section. If the stamp on the section is illegible, refer to the section side view illustration. The section side view illustration shows the section profile of all sections, and can also be used to identify each section.

The BOTTOM SECTION can be identified by #1.

The INTERMEDIATE I SECTION can be identified by #2.

The INTERMEDIATE II SECTION can be identified by #3, for a 4 section high door only. The INTERMEDIATE III SECTION can be identified by #4, for a 5 section high door only. The TOP SECTION can be identified by a #, being the highest section.

4 Section High Door

 

Bottom

1#

 

 

 

 

Top

N/A

 

 

 

 

 

 

 

3”

Intermediate II

5#

 

 

 

 

Intermediate I

4#

 

 

 

 

 

 

 

 

Bottom

3#

 

 

 

 

 

 

Top

N/A

 

 

 

 

 

 

Intermediate III

4#

 

2”

 

 

 

Intermediate II

3#

 

 

 

 

 

 

Intermediate I

2#

 

 

 

 

5 Section High Door

 

Bottom

1#

 

 

 

 

Top

N/A

 

 

 

 

 

 

 

 

Intermediate III

6#

 

3”

 

 

 

Intermediate II

5#

 

 

 

 

 

 

Intermediate I

4#

 

 

 

 

 

 

Bottom

3#

NOTE: Center hinge(s) use #1 graduated end hinges at each pre-drilled vertical stile location. The pre-drilled locations are located at the top and or bottom rails on the inside of the section surface.

NOTE: Some doors will receive half center hinge(s). These will be installed in between the center hinge(s) and graduated end hinge(s).

Strut Identification:

Identify your struts to determine which ones are long strut(s) or short strut(s).

Short Strut(s) are typically installed along the top rail of the top section and or along the bottom rail of the bottom section.

Long Strut(s) are typically installed along the top and or bottom rails of sections. Measure the height of the long strut(s) to determine if you have 2” or 3”.

NOTE: Some struts also may or may not have holes in them. If they don’t, then prior to installing the strut and hinge to the section surface, you may have to drill a 3/16” hole for the appropriate fastener on one or both sides of the strut legs.

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Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Wayne-Dalton 44 installation instructions Graduated End Hinge And Strut Identification, Door Section Identification