| Bottom section |
| Bottom weather |
| seal |
(3) 1/4” - 20 x 2 1/2” Carriage bolts | |
and (3) 1/4” - 20 Flange hex nuts | |
Typical left hand | (1) 1/4” - 14 x 1” Tamper |
bottom corner bracket | resistant lag screw |
| | Bottom section |
| | Bottom weather |
| | seal |
| (3) 1/4” - 20 x 2 1/2” Carriage bolts | |
| and (3) 1/4” - 20 Flange hex nuts | (1) 1/4” - 14 x 1” Tamper |
| |
| | resistant lag screw |
| Short stem | Typical left hand |
| bottom corner bracket |
| track roller |
| Spacer |
| |
Bottom section
| (6) 1/4” - 20 x 2 1/2” Carriage bolts | Bottom weather |
| seal |
| and (6) 1/4” - 20 Flange hex nuts |
| |
| Typical left hand | (1) 1/4” - 14 x 1” Tamper |
| bottom corner bracket | resistant lag screw |
| | | Bottom section | |
(5) 1/4” - 20 x 2 1/2” | | Counterbalance | Bottom |
Carriage bolts and (5) | |
1/4” - 20 Flange hex | | lift cable | weather |
nuts | | | | seal |
| | | |
Cable loop | | | |
| | | (1) 1/4” - 14 x 1” Tamper | |
Short stem | Milford pin | | resistant lag screw | |
| Typical left hand | |
| | |
track roller | | Roller | |
| bottom corner bracket | |
| | |
| | spacer | | |
5 | Track Roller Carriers |
Tools: Power Drill, 9/32” Drill Bit, Socket Driver 7/16”, Wrench 7/16” |
Note: If you don’t have track roller carriers, then skip this step. Refer to Package Contents / Parts Breakdown, to determine if track roller carriers were supplied with your door.
Starting on left hand side of the bottom section, attach the track roller carrier with the stamp “STD” facing UP to the bottom corner bracket by aligning the four holes of the track roller carrier with the four holes in the bottom corner bracket. Mark and pre-drill (4) 1/8” diameter holes and secure the track roller carrier to the bottom corner bracket and bottom section using (4) 1/4”-14 x 1” lag screws.
Insert a short/long stem track roller and spacer into the inner/outer holes of the track roller carrier. Repeat the same process for the right hand side.
NOTE: The track roller carrier’s inner holes are used on doors with 2” track applications with a short stem track roller; the outer holes are used on doors with 3” track applications with a long stem track roller.
| Typical bottom | |
| corner bracket | Track roller |
| | carrier |
| “STD” | |
| facing UP | |
Short stem | Spacer | |
| |
track roller | | (4) 1/4”-14 x 1” |
| |
Long stem | | Lag screws |
| |
track roller | | |
Side view of track roller
carrier(s)Outer holes (3” Track)
Inner holes
(2” Track)
6 Strutting
Tools: Power Drill, 1/8” Drill Bit, Socket Driver 7/16”, Tape Measure
NOTE: Refer to the Door Section Identification and Strut Identification, to determine if the bottom section requires a short strut to be installed.
Lay the short strut onto the bottom rail of the bottom section. Position the bottom of the strut 3/4” up from the bottom edge of the bottom section. Center the short strut from side to side on the section surface.
Drill pilot holes, 1” deep into the bottom section using a 1/8” drill bit.
IMPORTANT: Be extremely careful not to drill thru the section. Only drill 1” deep.
Attach the strut using (2) 1/4”-14 x 1” lag screws at each on each end and center stile (aligned with hinges) locations.
Bottom | Short | |
section | strut | |
Typical bottom | | |
corner bracket | | |
| 3/4” | 1/4” - 14 x 1” |
| Lag screws |
7 | Graduated End And Center Hinges |
Tools: Power Drill, 1/8”/9/32” Drill Bit, Socket Driver 7/16”, Tape |
NOTE: Refer to the Door Section Identification, Graduated End Hinge and Strut Identification, to determine the appropriate hinges and or struts for your sections.
Using the appropriate graduated end hinges for the ends and depending on the width of your door, enough center hinge(s) for each pre-drilled hole location.
Starting at the upper left hand corner of the bottom section. Position the lower hinge leaf of the appropriate graduated end hinge onto the upper corner of the bottom section. Align the slots of the lower hinge leaf with the pre-drilled holes or the factory installed threads in the bottom section. Next, lay a long strut (if applicable) over the lower hinge leaf and over the top rail of the bottom section. Center the long strut from side to side, as shown.
For single graduated end hinges without a strut:
Starting on the left hand side, attach the upper slot of the graduated end hinge to the bottom section using (1) 1/4”-20 x 2-1/2” carriage bolt and (1) 1/4”–20 flange hex nut. Next, secure the lower slot of the graduated end hinge to the bottom section using (1) 1/4”-20 x 2-1/2” carriage bolt and (1) 1/4”–20 flange hex nut, as shown. Repeat same process for other side.
For single graduated end hinges with a strut (if applicable):
Starting on the left hand side, attach the upper slot of the graduated end hinge, (1) strut clip and the upper leg of strut to the bottom section using (1) 1/4”-20 x 2-1/2” carriage bolt and
(1)1/4”–20 flange hex nut. Next secure the bottom leg of strut, the lower slot of the gradu- ated end hinge to the bottom section (1) 1/4”-20 x 2-1/2” carriage bolt and (1) 1/4”–20 flange hex nut, as shown. Repeat same process for other side.
For doors with double graduated end hinges:
Position the second graduated end hinge next to the first (single) graduated end hinge. Using the second graduated end hinge as a template, drill pilot holes, 1” deep into the bottom section with a 1/8” drill bit.
IMPORTANT: Be extremely careful not to drill thru the section. Only drill 1” deep.
Attach the upper leg of strut (if applicable) to the upper slot of the graduated end hinge to the bottom section using (1) 1/4”-14 x 1” lag screw. Next secure the bottom leg of strut (if ap- plicable) to the lower slot of the graduated end hinge to the bottom section using (1) 1/4”-14 x 1” lag screw, as shown. Repeat same process for other side.
