Wayne-Dalton 44 installation instructions Bottom Section, Vertical Tracks, Stacking Sections

surface.

Drill pilot holes, 1” deep into the top section using a 1/8” drill bit.

IMPORTANT: Be extremely careful not to drill thru the section. Only drill 1” deep.

Attach the strut using (2) 1/4”-14 x 1” lag screws at each on each end and center stile (aligned with hinges) locations.

Short strut

Top section

3/4”

Typical

top fixture

assembly

1/4” - 14 x 1”

Lag screws

11	Bottom Section
	Tools: Level, Wooden shims (if necessary)

Center the bottom section in the door opening. Level the section using wooden shims (if necessary) under the bottom section.

Weather seal

Level

Bottom section

Wooden shims

(If necessary)

12	Vertical Tracks
	Tools: Power Drill, 3/16” Drill bit, 7/16” Socket driver, Tape measure,

IMPORTANT: If your door is to be installed prior to a finishing construction of the building’s floor, the vertical tracks and the door bottom section assembly should be installed such that when the floor is constructed, no door or track parts are trapped in the floor construction.

Important: The tops of the vertical tracks must be level from side to side. If the bottom section was shimmed to level it, the vertical track on the shimmed side must be raised the height of the shim.

Position the left hand vertical track assembly / wall angle track assembly over the track rollers of the bottom section. Make sure the counterbalance lift cable is located between the track rollers and the door jamb. Drill 3/16” pilot holes into the door jamb for the lag screws.

For flag angle track assemblies:

Loosely fasten jamb brackets and flag angle to the jamb using 5/16” x 1-5/8” lag screws, as shown.

For wall angle track assembly:

Loosely fasten wall angle to the jamb using 5/16” x 1-5/8” lag screws, as shown.

If you have 2” vertical tracks:

Tighten lag screws, securing the bottom jamb bracket/bottom slot to jamb, maintain 3/8” to 5/8” spacing, between the bottom section and vertical track.

If you have 3” vertical tracks:

Tighten lag screws, securing the bottom jamb bracket/bottom slot to jamb, maintain 1/2” to 3/4” spacing, between the bottom section and vertical track.

Hang counterbalance lift cable over flag angle/wall angle. Repeat same process for other side.

Wallangle	Riveted track
track
assembly	flag angle
	shown
			Lag
			screw
			locations
	5/16” x 1-5/8”
	Lag screws
	Jamb
	bracket	Flag	Fully Adjustable	Riveted
		angle	flag angle	flag angle
	Bottom	2” Vertical track		Bottom
	section
		spacing (3/8” to 5/8”)		section
	Track	3” Vertical track
		spacing (1/2” to 3/4”)
	rollers
	Vertical track	Floor		Track roller
	assembly
13	Stacking Sections
	Tools: Power drill,7/16” Socket driver

Note: Make sure graduated end and center hinges are flipped down, when stacking another section on top.

With assistance, lift intermediate I (second) section and guide the track rollers / tandem rollers into the vertical tracks. Lower section until it is seated against bottom section. Keep sections aligned. Repeat same process for other sections, except top section.

For Graduated end hinges and Center Hinges:

Starting with the outer graduated end hinges, flip the upper hinge leaf up and secure to the section using (2) 1/4”-20 x 2-1/2” carriage bolts and (2) 1/4”–20 flange hex nuts. Repeat same process for the center hinges.

If you have double graduated end hinges, flip the inner upper hinge leaf up and use it as a template. Mark and pre-drill (2) 1/8” pilot holes, 1” deep into the section using a 1/8” drill bit. Attach the upper hinge leaf to the section using (2) 1/4”-14 x 1” lag screws. Repeat same process for other side.

If you have half center hinges:

Flip the upper hinge leaf up and use it as a template. Mark and pre-drill (2) 1/8” pilot holes, 1” deep into the section using a 1/8” drill bit. Attach the upper hinge leaf to the section using

(2) 1/4”-14 x 1” lag screws. Repeat same process for other half center hinges.

IMPORTANT: Be extremely careful not to drill thru the section. Only drill 1” deep.

Important: Push & hold the hinge leafs securely against the sections while securing with 1/4”-20 x 2-1/2” carriage bolts and 1/4”–20 flange hex nuts. There should be no gap between the hinge leafs and the sections.

9

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com