Wayne-Dalton 5150, 5200, 5255 Graduation Sections High or Less, Lateral brace all hanger angles

1/4” GRADUATION

8 SECTIONS HIGH OR LESS

#5 HINGE (2in. Track)

#7 HINGE (3in. Track)

#4 HINGE (2in. Track)

#6 HINGE (3in. Track)

#3 HINGE (2in. Track)

#5 HINGE (3in. Track)

#2 HINGE (2in. Track)

#4 HINGE (3in. Track)

#1 HINGE (2in. Track)

#3 HINGE (3in. Track)

Single Wide

FIG. F

	Single Wide 2”
	& 3” secure
FIG. G	using 5 screws
	Double Wide 2”
	& 3” secure
	using 10 screws

NOTE: Use a chalk line or line level to ensure all bearing brackets are in line. (± 1/8”)

Intermediate hangers for all doors over 11’ high and over 14’ wide. Positioned half way between jamb and rear hanger.

Lateral brace all hanger angles.

3/8” dia. Bolt should protrude into track to serve as a roller stop.

2” secure

using 5 screws

18” o.c.

5” to 8”	FIG.B	FIG.C
	Refer to Fig R Page 12.

FIG.A	1/8” GRADUATION	5150 & 5155
		Single Wide
	OVER 8 SECTIONS HIGH
		2” secure
	NOTE: For doors over 8	using 5 screws

FIG.D

Secure Bracket

using (5) screws.	2” use 3/16”
(No Spacer)
	spacer
FIG.H	3” use 3/16”
	spacer

5200 & 5255 Single Wide 2” & 3” secure using 5 screws

Doors 16’ to 18’ use 2 inter- mediate hangers.

Over 18’ use hangers at 6’ max. centers

Apply locking pliers to secure while attaching hangers.

Use a 3/8” X 3/4” truss bolt for roller clearence.

Use 12 ga. minimum angle (1-5/8” X 2-3/8”)

3/4”

sections high and using

3 in. track, start with

(2) # 3 hinges, (2) #4 hinges,

(2) # 5 hinges, etc...

#5 HINGE (3in. Track)

#4 HINGE (3in. Track)

#4 HINGE (3in. Track)

#3 HINGE (3in. Track)

#3 HINGE (3in. Track)

FIG.E	2” use 3/16”
Secure Bracket
	spacer
using (5) screws.
	3” use 1/2”
	spacer

Inside Side Lock Installation (See Fig. T Page 15)

Install lock on second section of door. Secure the lock to the section with (4) 5/8” x 20 self-drilling TEK screws. The side lock should be spaced approximately 1/8” from the section edge. Ensure that lock is square with section and lock bolt aligns with lock hole in vertical track.

Step Plate Installation 5150/5155 (See Fig. U Page 15)

At the desired location (typically below the lock) make two measurements from bottom of section and mark at

1-3/16” and 3-3/8”. Drill 3/16” hole thru section at each mark. From the outside enlarge both holes to 7/16” without drilling thru the inner skin of door.

Secure to 5150/5155 section with (2) 1” x #8 self-tapping screws and (2) washers..

Step Plate Installation 5200/5255 (See Fig. V Page 15)

Install outside step in pre-cut opening and bolt together with inside step plate using (2) 1/4” x 1” carriage bolts and nuts.

If your door does not have the pre-cut opening you can cut a 7-5/8” wide by 3’ high opening 3” from the bottom edge of the bottom section. This will need to be in vertical alignment with your lock.

STEP 3. Locate the bottom section, attach bottom seal using 1/4” self drilling and tapping screws as shown in Fig. A .

Locate the left and right hand bottom brackets, secure the counterbalance cable using clevis pin, washer and cotter key shown in Fig. C

Locate the left and right hand bottom brackets, secure the counterbalance cable over the large milford pin shown in Fig. D Secure bottom bracket to section using 1/4” drilling and tapping screws shown in Fig. E (for doors over 18’2” wide use

doublewide bottom brackets as shown in Fig. H)

(For doors using Broken Cable Safety Device Refer to Fig. B and page 12 Fig. R.)

Align the appropriate end hinge to the pre-punched holes in the endstile and secure using (2) 1/4” x 5/8” self drilling and tapping screws per hinge leaf. Products 14’2” wide and less require (1) end hinge (Fig. G) and doors over 14’2” wide require double end hinges. (Fig. F)

The end hinge sequence is dependent on track size (2” or 3”).

2” track applications begin with a number 1 hinge attached to the top corners of the bottom section. 3” track applications begin with a number 3 hinge attached to the top corners of the bottom section.

( Refer to the illustrations matching your track size) PG. 4

Short Lock Bar Installation (See Fig. W Page 15)

Install lock on second section of door. Make two measurements from the bottom rib and mark at 4” and 8-1/4”. These marks must be 12-1/2” from section edge. Drill 1/4” hole thru section at each mark. From the outside enlarge the bottom hole to 7/8” without drilling thru the inner skin of door. Enlarge this hole in inner skin to 7/16”. Enlarge top hole to 1-1/4” all the way thru door section. Align inside lock plate with two holes in section and drill (2) 3/8” holes thru door section above and below 7/16” hole, using lock plate as template. Install outside handle to section with (2) #10 pan head screws and proper spacer. From inside secure the rim cylinder to the section with (2) #12 pan head screws, broken to correct length. Secure the night latch to the lock plate with (4) 3/4” x #8 screws. Attach spring to section with (1) 1/2” x #12 screw. Secure the inside “T” handle over square shank of outside handle with push nut. (See note)

NOTE: Use a short piece of 7/16” to 1/2” ID steel pipe to tap push nut onto square shank.

Exhaust Port Installation (See Fig. X Page 12)

Install the exhaust port using (3) #10 x 1-1/2” counter sunk bolts and nuts. Exhaust port goes on the inside of bottom section. PG. 13