Wayne-Dalton 5200, 5150, 5255, 5155 Spring Turn Chart, Broken Cable Safety Device Installation

SPRING TURN CHART

STEP 4. MODEL 5150 & 5200 U-bars & struts to be secured to the section using (2) 1/4 - 20 x 7/8” TEK screws at each end. Additional 1/4 - 20 x 7/8” TEK screws will need to be used at each hinge location.

DOOR HEIGHT	400-8	400-12	5250-18 800-32
6’6"	7 1/2	7 1/2
7’0"	7 7/8	7 7/8
7’6"	8 1/2	8 1/2
8’0"	8 7/8	8 7/8	6 3/4

DOOR HEIGHT 400-8	400-12 5250-18	800-32
13’6"	10 1/2	7
14’0"	10 7/8	7 3/8
14’6"	11 1/4	7 1/2
15’0"	11 1/2	7 5/8

U-bars and struts are to be mounted at the top of section under hinges and across top brackets, as seen in Fig. K. Refer to STRUTTING SCHEDULE for strut placement.

NOTE: Strut clips used at top bracket. If strutting is required for a raised panel, glazed section, place U-bar over hinge leaf and attach with 1/4” self-drilling/tapping screws and strut clips.

STEP 4. MODEL 5155 & 5255 U-bars are to be secured to the sections using 1/4 - 20 x 7/8” TEK screws and strut clips. Mount U-bars at top of section, across hinge leafs and top brackets.

8’6"	9 1/4	7 1/8
9’0"	9 1/2	7 3/8
9’6"	10 1/8	7 3/4
10’0"	10 1/2	8 1/8	5 3/8
10’6"	11	8 3/8	5 5/8
11’0"	11 1/2	8 7/8	5 7/8
11’6"	12	9 1/8	6
12’0"	12 1/2	9 1/2	6 1/4
12’6"		9 7/8	6 1/2
13’0"		10 1/4	6 3/4

15’6"	11 7/8	8
16’0"	12 1/4	8 1/8
16’6"	12 1/2	8 1/4
17’0"	12 7/8	8 5/8
17’6"	13 1/4	8 7/8
18’0"	13 1/2	9
18’6"		9 1/4
19’0"		9 1/2
19’6"		9 3/4
20’0"		9 7/8

5150 & 5155 Strutting Schedule

Standard Section Reinforcement

Non-Brown Doors

Door Widths	Strutting
8’ 0" - 10’ 2"	None
10’ 3" - 14’ 2"	(1)	2" U-Bar
14’ 3" - 16’ 2"	(1)	3" U-Bar
	Every Other Section
16’ 3" - 18’ 2"	(1)	3" U-Bar (20 Ga.)
	Every Section
18’ 3" - 20’ 2"	(1)	3" U-Bar (16 Ga.)
	Every Section Plus 1
20’ 3" - 26’ 2"	(1)	6" Girt
	Every Other Section
	Brown Doors
Door Widths	Strutting
8’ 0" - 10’ 2"	None
10’ 3" - 12’ 2"	(1)	2" U-Bar
12’ 3" - 16’ 2"	(1)	3" U-Bar
	Every Section Plus 1
16’ 3" - 18’ 2"	(1)	3" U-Bar (20 Ga.)
	Every Section
18’ 3" - 20’ 2"	(1)	3" U-Bar (16 Ga.)
	Every Section Plus 1
20’ 3" - 26’ 2"	(1)	6" Girt
	Every Other Section

5200 & 5255 Strutting Schedule

Standard Section Reinforcement

Non-Brown Doors

Door Widths	Strutting
8’ 0" - 12’ 2"	None
12’ 3" - 14’ 2"	(1)	2" U-Bar
14’ 3" - 16’ 2"	(1)	2" U-Bar
	Every Other Section
16’ 3" - 18’ 2"	(1)	3" U-Bar
	Every Section Plus 1
	(1)	3" U-Bar (20 Ga.)

Top bracket installation illustration.

Secure each bracket using (4) 1/4” - 20 x 7/8” self-drilling/tapping screws and (2)strut clips. Doors over 14’2” wide require double top brackets.

Place (2) 1/4 - 20 x 7/8”

self-drilling/tapping screws

at each hinge location.

3” U-Bar

Fasten using (2) 1/4 - 20 x 7/8” self-drilling/tapping screws at each hinge location.

Fasten using (2) 1/4 - 20 x 7/8” self-drilling/tapping screws at each hinge location.

Fasten using (4) 1/4-20 x 7/8” self-drilling/tapping screws.

(Top Section Shown)

Strut clips are

required, on raised panel, glazed sections

5150/5200

Girt Attachment

6” Girt

Broken Cable Safety Device Installation

(1)Attach the broken cable safety device, with cable attached, to the section using (8) 1/4”-20 X 5/8” self-drilling TEK screws (as seen in Fig. R.).

(2)Place the bottom section in the opening.

(3)Install the verticals over the rollers.

(4)Follow the rest of the door installation per the instruction manual.

(5)After the door installation is complete, rotate the cam arm up, and connect the cable arm to the cam arm with the clevis and cotter pins.

(6)Operate the door to verify that there is clearance between the track and section for the cable arm.

(7) Adjust the track as needed.

18’ 3" - 20’ 2"
	Every Section Plus 1
20’ 3" - 26’ 2"	(1)	6" Girt
	Every Other Section
	Brown Doors
Door Widths	Strutting
8’ 0" - 10’ 2"	None
10’ 3" - 12’ 2"	(1)	2" U-Bar
12’ 3" - 16’ 2"	(1)	2" U-Bar
	Every Other Section Plus 1
16’ 3" - 18’ 2"	(1)	3" U-Bar
	Every Other Section Plus 1
18’ 3" - 20’ 2"	(1)	3" U-Bar (20 Ga.)
	Every Section Plus 1

Fasten using (5) 1/4 - 20 x 7/8” self-drilling/tapping screws and

(1) “L” Bracket at each hinge location.

Fasten using (2) 1/4-20 x 7/8” self-drilling/tapping screws and

(1)“L” Bracket at each hinge location. Install “L” Bracket over lower hinge leaf.

5155/5255

Girt Attachment

(1) 1/4-20 x 7/8”

self-drilling/ tapping screws.

Broken Cable Safety Device (SES)

Cable Arm

Cable Arm

#10 Hex Nuts (3)

Outside Trim Ring

(1) 6" Girt

20’ 3" - 26’ 2"

Every Other Section

Attach Girt at end of section using (4) 1/4-20 x 7/8” self-drilling/tapping screws.

6” Girt

Fig. K

(Top (2) Section Shown)

5/8” X 20 self-drilling TEK screw (8)

Fig. R

Cam Arm

Cam Arm

Gasket
Exhaust Port
1-1/2” X #10 Counter
Sunk Bolt (3)
#10 X 1-1/2” BOLT	Fig. X
W/LOCK NUT

PG. 12

Gasket

STEP 5. Center and level (or support to a known grade level) the bottom section in the opening, as seen in Fig. K. Temporarily attach the vertical tracks to the jambs. Allow 1/2” clearance between the section and the track as illustrated in the sideroom illustrations (page 3).

It is important that the top of each track is at the same level. (shim if necessary)

Products being installed to precast or block must use a 3/8 x 3” long sleeve anchor to attach the verticals to the building. Use the slots in the wall angle as a drill template, drill a 3/8” hole (3-1/2” deep) and secure to anchor.

PG. 5