Wayne-Dalton 6100 installation instructions Rear Back Hangs

Last rib	Drum wrap	Cable	3 catches	3rd rib
		drum
				3rd rib
Counterbalance
lift cable. Pull to			Re-engage
clear latch
	Hinged latch		hinged latch

Rear Back Hangs

28 Tools: Ratchet wrench, Socket: 1/2”, 5/8”, Wrench: 1/2”, 5/8”, (2) Vice clamps, Tape measure, Level, Hammer, Step Ladder

Important: Hold the door down to prevent it from rising unexpectedly in the event the spring(s) was over-wound and cautiously remove vice clamps from vertical tracks.

Raise the door until the top section and half of the next section are in the horizontal track radius. Do not raise door any further since rear of horizontal tracks are not yet supported.

WARNING

Raising door further can result in door falling and cause severe or fatal injury.

Clamp a pair of vice clamps onto the vertical tracks just above the second track roller on one side, and just below the second track roller on the other side. This will prevent the door from raising or lowering while installing the rear back hangs.

Using perforated angle (may not be supplied), (2) 5/16” x 1-5/8” hex head lag screws and

(3)5/16” bolts with nuts (may not be supplied), fabricate rear back hangs for the horizontal tracks. Attach the horizontal tracks to the rear back hangs with 5/16”-18 x 1 hex bolts and nuts (may not be supplied). Horizontal tracks must be level and parallel with door within 3/4” to 7/8” maximum of door edge.

NOTE: If an idrive® opener is installed, position horizontal tracks one hole above level when securing it to the rear back hangs.

WARNING

Keep horizontal tracks parallel and within 3/4” to 7/8” maxi- mum of door edge, otherwise door could fall, resulting in severe or fatal injury.

	Horizontal tracks
	Vice clamp
Vice clamp	2nd Track roller
	Sound framing
	members

Important: Do not support the weight of the door on any part of the rear back hangs that cantilevers 4” or more beyond a sound framing member.

Note: If rear back hangs are to be installed over drywall, use (2) 5/16” x 2” hex head lag screws and make sure lag screws engage into solid structural lumber.

Note: 26” angle must be attached to sound framing members and nails should not be used.

Now, permanently attach the weatherstrips on both door jambs and header. The weather- strips were temporarily attached in Preparing the Opening, in the pre-installation section of this manual.

Horizontal track

Perforated angle bolted using (2) 5/16” x 1-5/8” hex head lag screws to ceiling member and parallel to door

(3) 5/16” Bolts and nuts

Perforated angle

NOTE: When permanently attaching the weatherstrips to the jambs, avoid pushing the weath- erstrips too tightly against the face of door.

5/16”-18 x 1-1/4” Hex bolts must extend into the track to serve as a roller stop

Sound framing members

(3) 5/16”
Bolts and nuts
Horizontal	Perforated angle bolted
track	using (2) 5/16” x 1-5/8”
	hex head lag screws to
Perforated angle	ceiling member and
5/16”-18 x 1-1/4”	parallel to door
Hex bolts must extend into the
track to serve as a roller stop

13

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com