Wayne-Dalton 6100 installation instructions Pull Handles, Cable Drum Assemblies and Track Rollers

hole onto the center stile. Drill 1/16” pilot holes at the marked hole locations. Fasten both lift handles to the center stile using #10 X 5/8” pan head self tapping screws.

If the door came with two sets of lift handles repeat the same process for the other lift handles.

Center stile		Center stile
			Vertical
				line
	3-7/8”	Vertical	3-7/8”
		line
	Horizontal		Horizontal
Center line	line	Center line	line
Lock section		Lock section
			(4) #10 X 5/8” Pan
	(2) #10 X 5/8” Pan		head self tapping
	head self tapping		screws
		screws
	Lift		Lift
	handle		handle	Center
Center stile		Lift		stile
		handle

Typical placement of lift
handles referenced on
single wide doors			Lock
	Lift handles		section
	Pull handle
	Bottom section		20” Minimum to
			30” Maximum
Typical placement of lift handles referenced on double wide doors
Lift handles
	Bottom		Lock
	section		section
	Pull handle	20” Minimum to 30” Maximum	Pull handle
6	Pull Handles
	Tools: Tape Measure, Pencil, Power Drill, 1/16” Drill Bit

Locate and mark the horizontal and vertical center on the bottom rail of the bottom section, on single car doors.

Center the pull handle using the vertical and horizontal lines as referenced on the bottom section rail. Using the pull handle as a template, mark the two hole locations in the pull handle onto the horizontal line of the bottom section rail. Drill 1/16” pilot holes at the marked hole locations. Fasten pull handle(s) using (2) #10 X 5/8” pan head self tapping screws.

If your door came with two pull handles, locate them directly below the lift handles and repeat the installation process.

Center stile
Bottom section		(2) #10 X 5/8” Pan
		head self tapping
	Pull handle
Bottom rail		screws

Typical placement of pull
handle referenced on
single wide doors		Lock
Lift handles		section
Pull handle
Bottom section		20” Minimum to
		30” Maximum
Typical placement of pull handles referenced on double wide
Lift handles
Bottom		Lock
section		section
Pull handle	20” Minimum to 30” Maximum	Pull handle

7	Cable Drum Assemblies and Track Rollers
	Tools: None

NOTE: Refer to door section identification, located in the pre-installation section of this manual or refer to Parts Breakdown on page 2.

NOTE: Cable drum assemblies are marked right and left hand.

WARNING

Failure to ensure tight fit of cable loop over milford pin could result in counterbalance lift cable coming off the pin, al- lowing the door to fall, possibly resulting in severe or fatal injury.

Uncoil the counterbalance lift cables from the cable drum assemblies, making sure you place the left hand cable loop on the left hand milford pin of the bottom corner bracket and the right hand cable loop on the right hand milford pin of the bottom corner bracket.

NOTE: Check to ensure cable loops fits tightly over the milford pins.

Insert a short stem track roller into the bottom corner brackets and another into the #1 graduated end hinges at the top of the bottom section.

Note: Larger doors will use long stem track rollers with double graduated end hinges.

NOTE: Verify bottom weather seal is aligned with bottom section. If there is more than 1/2” excess weather seal on either side, trim weather seal even with bottom section.

Left hand cable
drum assembly
#1 Single graduated end hinge
(Hinge tube)	Long stem
	track roller
	Double graduated
Short stem track roller	end hinge (Hinge
	tube)
Counterbalance lift cable
	Bottom
	section
Bottom corner bracket
warning label
Cable loop	Bottom weather seal
Milford pin	Bottom corner
	bracket
	Short stem track roller

7

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com