Wayne ISP40 Continued, PS/BC Installation, PS/BC Features, Replacement Parts List, Battery

Operating Instructions and Parts Manual				Model ISP40	Operating Instructions And Parts Manual						Model ISP40
For Replacement Parts, call 1-800-237-0987					Battery Information		CHART 2 - PS/BC STATUS LIGHTS
						LIGHT	ON WHEN			ACTION REQUIRED
Please provide following information:		Address parts correspondence to:			(Continued)	Red	AC power is connected			None
						Green	Battery connected			None
-Model number		Wayne Water Systems			WYN1, and a 75 amp hour battery,
						Yellow	Battery voltage is below 23.2 volts –			Replace batteries –
-Serial number (if any)		100 Production Drive			66901-WYN1.
							buzzer sounds			flooding is possible
-Part description and number as shown in parts list		Harrison, OH 45030 U.S.A.			The oversize battery case (included)			— OR —
					will accommodate two 12-volt SLA		Pump fuse blown – buzzer sounds			Replace fuse
				2. Through	batteries or two 12-volt deep cycle			Avoid dropping	PS/BC Installation
					marine batteries (up to a 27-frame	! WARNING
				Bolts (3)
					size). Retain blue foam pad to support			metal tools on the
		5. Power Cord,	1. Filter Cap			battery posts because they may spark			NOTICE		Use Power
					Wayne sealed lead-acid batteries.
		Grommet &				or short-circuit the system or battery,					Supply/Battery
					Use new, identical batteries (from the	causing an explosion.			Charger (PS/BC) indoors, in a well-
		Clamp
			8. Conical Nut		same manufacturer and of the same	PS/BC Features			ventilated area. Do not expose PS/BC to
									rain or snow. Do not use an extension cord.
			& Thrust		capacity). When batteries wear out
									Do not disassemble PS/BC. Be sure PS/BC
			Washer		replace them as a set. Chart 1 illustrates	• Provides power to the pump			ventilation holes are unobstructed. If PS/BC
			Thrust		the expected performance with various	• Automatically charges and			is dropped or damaged, do not operate;
			Bearing		battery combinations. Do not use	maintains the charge to the			return to manufacturer for service.
					batteries rated below 40 amp hours.
11. Power						batteries			! WARNING		Risk of electrical
					Be certain that the area around the	• Operates on 120-volt AC or 24-volt					shock! Use a GFCI
Supply/Battery	10. Shield				batteries is well ventilated. Before				(Ground Fault Circuit Interrupter)
						DC (two 12-volt batteries)
Charger									receptacle to reduce the risk of fatal
					servicing the batteries, blow away
						• Sounds alarm if fuse is blown or			electrical shock. Grounded receptacle
					gasses by waving a piece of cardboard
			6. Impeller			battery power is low			must be rated for at least 5 amps.
					near the batteries. Do not place
			Rotor			• The PS/BC can be left on the			! WARNING		Always
					batteries directly on concrete floor.
						batteries indefinitely. Light Emitting					disconnect AC
					Dangerous				power and remove pump fuse before
	4. Motor, Power				! DANGER hydrogen gas can	Diodes (LEDs) keep you informed of			connecting or disconnecting battery.
					be released from batteries while	the system’s status (see Chart 2).			1. Select a suitable position on the floor
		Cord & Float
					charging. Sparks can ignite the gas in	The Power Supply/Battery Charger is a 7
									near the sump pit to place the battery
		Switch			an enclosed space. Wear safety goggles
						ampere, 24 volt automatic battery charger
					when connecting batteries. Battery				case. Be certain that the PS/BC power
						for conventional wet cell and gelled
			7. Volute	3. Stainless	connections should be made in a well-				cord will reach AC power, and that
					ventilated area.	electrolyte type deep cycle lead-acid
			& Shaft	Steel					the sump pump power cord will reach
					Working in the	batteries. The PS/BC is designed for use
				Filter					the PS/BC. Make sure the battery case
					! DANGER vicinity of lead acid	with your Wayne Water System pump.
									vent holes are unobstructed. Make no
					batteries can be dangerous. Before making	DO NOT USE for any other purpose.
									connections at this time.
					connections or servicing the batteries,
					read and follow instructions in all
					applicable instruction manuals. To reduce
					the risk of battery explosion, follow the
					instructions in this manual and those
Replacement Parts List					published by the battery manufacturer, as		(Black)
					well as those of any other equipment used		Negative
Ref.					in the surrounding area.		Battery Cable				PS/BC
	Description			ISP40	An assistant should be present or close
No.
1	Filter Cap			40020-001	enough to come to your aid in the
					event of an emergency. Have a reliable
2	Through Bolts			67048-001	source of fresh water and soap nearby
3	Stainless Steel Filter			11024-001	in case battery acid contacts clothing,				(Red)
					skin or eyes.
4	Motor, Power Cord & Float Switch			66079-WYN1					Positive Battery Cable
					Wear eye and clothing protection when
5	Power Cord, Grommet & Clamp			66080-WYN1
					working around lead acid batteries.
6	Impeller Rotor			32085-002	Avoid touching your eyes when
7	Volute and Shaft			66081-WYN1	working around lead acid batteries.
					If battery acid
8	Conical Nut, Thrust Washer, Thrust Bearing			66082-WYN1	! WARNING contacts your		12V
9	Jumper Wire *			31029-001	eye(s), flush with cold running water			12V
					for 10 minutes and seek immediate
10	Shield			43005-001	medical attention. If acid contacts your	Battery
								Battery	Jumper Wire
					skin or clothing, wash immediately
11	Power Supply/Battery Charger			30215-001	with soap and water.
* Not Shown					Never smoke or
					! WARNING allow a spark or	Figure 5- Battery connection: two 12-volt batteries equals a 24-volt battery
					flame in the vicinity of the battery.
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