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Yamaha G21A manual Maintenance, Brake Pedal Free Play Adjustment, 8-12

Models: G21A

1 48

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MAINTENANCE

1
2
3
4
5
6			Y-61
6
7	-30	mm
	-30
	25
			18
			17
			16
			15
			14
			13
			12
			11
		8	9 10
		7
8
			Y-62
9
10
11
			Y-63A
	8-12

Brake Pedal Free Play Adjustment

CAUTION

Before adjusting brake pedal free play, pump the brake pedal several times to self-adjust the brakes.

To adjust the brake pedal free play:

1.Remove the service lid from the floor of the utility car.

2.Check the brake pedal free play by pressing against the pedal with two fingers (using light force) and measuring the distance the pedal travels before resistance is felt.

Brake pedal free play: 25-30 mm (0.98-1.18 in.)

3.If the free play distance needs adjusting, loosen the lock nut and turn the adjusting nut in or out (in 180° increments only, due to the cam shape of adjuster), until the free play specification is met. Then tighten the lock nut in place.

WARNING

Do not overtighten the brake cables. The self adjusters may not operate properly, reducing braking performance.

UTILITY

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Yamaha G21A manual Maintenance, Brake Pedal Free Play Adjustment, 8-12, To adjust the brake pedal free play

Contents

UTILITY CAR G21AOWNER’S OPERATOR’S MANUAL LIT-19626-11-00LIT-CALIF-65-01 YAMAHALIT-CALIF-65-01 YAMAHAYamaha Motor Manufacturing G21A OWNER’S/OPERATOR’S MANUAL1st edition IMPORTANT MANUAL INFORMATION CONTENTS LIMITED WARRANTY WARRANTYYAMAHA MOTOR CORPORATION, U.S.AWARRANTY 4 5 6EMISSION CONTROL WARRANTY YOUR WARRANTY RIGHTS AND OBLIGATIONSDURING THE PERIOD OF THIS WARRANTY WARRANTYSAFETY AND INSTRUCTION LABELS IMPORTANT LABELSUTILITY CAR SERIAL NUMBER 1 2 3 4 5IMPORTANT LABELS BEFORE OPERATING THE UTILITY CAR OPERATOR SAFETYWHILE OPERATING THE UTILITY CARAvoid starting or stopping abruptly OPERATOR SAFETY1 2 3 4 5 1 2 3 OPERATOR SAFETYLOADING/TOWING Preventative Maintenance. Per MAINTENANCE SAFETY PROGRAMParts and Materials1 2 MAINTENANCE SAFETY PROGRAMFUEL HANDLING STORAGE AND BATTERY CHARGING FEATURES CONTROLS1 2 3 4 MAIN SWITCH 2 3CONTROLS OIL WARNING LIGHTDRIVE SELECT LEVER CONTROLSACCELERATOR PEDAL BRAKE PEDALDo not drive the machine over a CONTROLSwalking speed of 5 km/h 3 mph while towingSEAT PRE-OPERATIONCHECKSPRE-OPERATION CHECKLIST PRE-OPERATIONCHECKS 1 2 3CARGO BED Lift the cargo bed for engine servicing4 5 6 7 PRE-OPERATIONCHECKSRefuel in a well-ventilatedarea Tighten the filler cap securely after refuelingENGINE OIL PRE-OPERATIONCHECKS1 2 3 4 Use care not to get oil on the starter beltPRE-OPERATIONCHECKS BATTERY1 2 3 4 5 TIRE CONDITIONSTEERING SYSTEM PRE-OPERATIONCHECKSBACK-UPBUZZER PEDAL OPERATIONParking Brake Pedal PRE-OPERATIONCHECKS5 6 7 8 Accelerator PedalSTARTING OPERATIONSTOPPING OPERATIONLOADING/TRAILER TOWING Secure loads to prevent shifting2 3 4 5 6 MAINTENANCEPERIODIC MAINTENANCE CHARTS EVERY MAINTENANCE1 2 3 4 5 Acronym MAINTENANCESpark Plug Inspection MAINTENANCE1 2 3 4 5 6 MAINTENANCEEngine Oil Replacement Air Filter MAINTENANCEter, this could cause it to tear MAINTENANCEDo not wring out the foam pre-fil Drive Belt MAINTENANCE1 2 3 4 5 Battery MAINTENANCEFuse Replacement MAINTENANCEGear Box Oil 8-10Wheel Replacement MAINTENANCEBrake Adjustment 1 2 3Brake Pedal Free Play Adjustment MAINTENANCETo adjust the brake pedal free play 8-12DRAINING FUEL STORAGE4 5 6 7 Refuel in a well-ventilatedareaSTORAGE BATTERY PREPARATION1ENGINE PREPARATION CHASSISGENERAL SPECIFICATIONS SPECIFICATIONS1 2 3 4 5 6 7 8 9 Items2 3 4 5 6 7 8 SPECIFICATIONSItems G21A1 2 3 4 5 6 7 8 9 SPECIFICATIONSItems G21AG21A WIRING DIAGRAM WIRINGLIT196261100 LIT19626110010/31/00 1PC - G21A O/M Yamaha Motor Corp., USA USA