SECTION 3: ASSEMBLING YOUR LAWN MOWER

SECTION 3: ASSEMBLING YOUR LAWN MOWER

To Remove Unit From Carton

Remove staples, break glue on top flaps, or cut tape at carton end and peel along top flap to open carton.

Remove loose parts included with your unit (i.e., operator’s manual, etc.).

Cut along corners and lay carton down flat. Remove packing material.

Roll or slide unit out of carton.

IMPORTANT: This unit is shipped WITHOUT GASOLINE. Make sure to service engine with gasoline and oil as instructed in the separate engine manual before operating your mower.

NOTE: Reference to right or left side of the mower is observed from the operating position.

Remove the hairpin clips from the outer holes in the weld pins on the handle mounting brackets.

Using a pair of pliers, squeeze one leg of the lower handle against the handle mounting bracket. Insert the hairpin clip into the inner hole on the weld pin.

See Figure 2. Repeat on other side.

Hairpin

Clip in

Inner Hole

 

Weld

Lower

Pin

Handle

 

 

Handle

 

 

Mounting

 

 

 

 

Bracket

 

 

Figure 2

Tools Required

Pair of pliers (not necessary, but helpful)

Disconnect Spark Plug Wire

Disconnect spark plug wire from the spark plug and attach rubber boot to a bolt on the engine to ground. Leave safety key in locked position.

Attaching Handle

Pull up and back on the upper handle to raise the handle into the operating position. Make certain the lower handle is seated securely into the handle mounting brackets. Tighten the hand knobs on each side of the handle (carriage bolts and saddle washers must be seated properly into the handle as shown). See Figure 1.

NOTE: Your mower is shipped with the handle in the higher height position. If you wish to lower the height of the handle, refer to the instructions for handle height adjustment on page 11.

Carriage Bolt

 

 

 

 

Saddle

Upper

 

 

 

Washer

 

 

 

 

Handle

 

 

 

Lower

 

 

 

 

 

 

 

 

Handle

 

 

 

Hand

 

 

 

 

 

 

Knob

 

Saddle Washer

Figure 1

Attaching Starter Rope

The rope guide is attached to the right side of the upper handle. Loosen the wing nut which secures the rope guide. For location of the wing nut, see Figure 3.

Insert starter rope into

 

rope guide

Wing Nut

 

Rope

Guide

Figure 3

With the spark plug wire disconnected and grounded, hold the blade control handle against the upper handle, and pull the starter rope out of the engine. Release the blade control handle. Slip the starter rope into the rope guide. Tighten the wing nut. See Figure 3.

Make certain all nuts and bolts are tightened securely.

Attach cables to the lower handle with the two cable ties already on the lower handle, insert pegs on cable ties into the holes on the lower handle. Pull cable ties tight and cut off the extra. See Figure 4.

Cable Tie

Lower

Handle

Figure 4

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Yard-Man 106D Assembling Your Lawn Mower, To Remove Unit From Carton, Tools Required, Disconnect Spark Plug Wire, Wing Nut