Operator Manual
ZPKW5426 / 966494701 ZPKW6029
2009 HTC. All rights reserved. Beatrice, NE. Printed in U.S.A
Contents
Page
General
INTRODUCTION
Congratulations
Driving and Transport on Public Roads
Please have these available when ordering spare parts
Good Service
Manufacturing Number
INTRODUCTION
IMPORTANT INFORMATION
symbols and decals
Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx
Manual
symbols and decals
remove safety
performing any
General Operation
SAFETY
Safety Instructions
SAFETY
Watch for traffic when operating near or crossing roadways
SAFETY
Personal Safety Equipment
Slope Operation
Children
SAFETY
There is risk for burns if touched
Safe Handling of Gasoline
The engine and the exhaust system become very hot during operation
SAFETY
SAFETY
General Maintenance
Use protective glasses for maintenance work
SAFETY
Use protective goggles
SAFETY
if proper medical treatment is not administered immediately
Transport
IMPORTANT INFORMATION
SAFETY
Rollover Protection System ROPS
Spark Arrestors
The engine and the exhaust system become very hot during operation
CONTROLS
Control Locations
1. Forward 2. Neutral 3. Neutral slot, Neutral lock 4. Reverse
Motion Control Levers
CONTROLS
CONTROLS
Hour Meter
Tracking
Parking Brake
Blade Switch
Ignition Switch
CONTROLS
Ignition switch - RUN position
Release the key to the RUN position when the engine has started
For using “accessory”, turn the key counter clockwise
Ignition switch - accessory
Cutting Height Pedals
Fuses
Choke Control
CONTROLS
Lengthways adjustment
Seat Adjustment Lever
Fuel Shut Off Valve
CONTROLS
CONTROLS
Refueling
Risk for burns if touched
IMPORTANT INFORMATION
Steering
OPERATION
Training
To move forward and backward
Before Starting
Roll Bar and Safety Belt
The seat belt must be used when the roll bar is in upright position
OPERATION
Starting the Engine
OPERATION
8. Open the fuel tank valve
OPERATION
6. Move the throttle to the middle position
Set the throttle
IMPORTANT INFORMATION
OPERATION
9. Press in and turn the ignition key to the start position
Turn to START position
11. Push the choke control in gradually when the engine has started
OPERATION
The mower is equipped with a 12-volt negative
Weak Battery
Lead-acid batteries generate
grounded system. The other vehicle must also
Running
OPERATION
OPERATION
Ensure that no one is near mower when engaging blade switch
Operating on Hills
IMPORTANT INFORMATION
Stopping the Engine
OPERATION
Mowing Tips
OPERATION
IMPORTANT INFORMATION Tighten the valve moderately
No adjustments or maintenance should be carried out unless
Manual Transport
Pump Release Valves
maintenance
Turn the ignition switch to “OFF” position and remove the key
Before performing any service or adjustment checklist
Place the Blade-switch in the disengaged position
Engage the parking brake
For cleaning
Battery
Always wear eye protection when around batteries Battery Removal
For replacing
Tire Pressures
Safety System
Fuel Filter
Only use O.E.M. specified tires
maintenance
The machine must be standing still when applying the parking brake
Parking Brake Adjustments
Parking Brake
Neutral Adjustments
maintenance
Deck Belt Removal
Deck Belt Installation
Deck Belt
maintenance
V-belts
Belt Installation
Pump Belt
Replacing Pump Belt
IMPORTANT INFORMATION Special blade bolt is heat treated
Blade Replacement
Cutting Blades
Replace with a Yazoo/Kees bolt if required
maintenance
Adjusting the Mower Deck
Leveling Deck
1. Adjustment bolt 2. Locknut
Deck Lift Spring
Adjust anti-scalp rollers with the mower on a flat level surface
Anti-scalp Rollers
maintenance
Use protective glasses when cleaning and washing
Cleaning
Removal and Installation
Caster Wheels
General
LUBRICATION
Lubrication Schedule
Front Wheel Mount
Wheel and Deck Zerks
Cables
Front Wheel Bearings
LUBRICATION
Hydraulic Drive
Fluid Change
Purging Procedures
LUBRICATION
Cause
troubleshooting guide
Problem
Cause
troubleshooting guide
Problem
Winter Storage
Service
STORAGE
a degreaser and warm water
WIRING DIAGRAM
TIMER SCHEMATIC
ZPKW6029
TECHNICAL DATA
ZPKW5426
Engine
TECHNICAL DATA
Dimension
Frame
ZPKW5426
U.S. Standard Hardware
Torque Specifications
Hex Head Cap Screws
Metric Standard Hardware
CE requirements
conformity certificates
USA requirements
Action
SERVICE JOURNAL
Delivery Service
stamp, sign
SERVICE JOURNAL
After 10 hours
Date, mtr reading stamp, sign
7. Check neutral position 8. Check safety system 9. Check seat belt
Action
Daily Service
SERVICE JOURNAL
stamp, sign
Action
50-Hour Service
SERVICE JOURNAL
Date, mtr reading stamp, sign
Action
250-Hour Service
SERVICE JOURNAL
stamp, sign
Action
500-Hour Service
SERVICE JOURNAL
stamp, sign
Action
At least once each year
SERVICE JOURNAL
stamp, sign
Date, mtr reading stamp, sign
SERVICE JOURNAL
Action
Date, mtr reading stamp, sign
SERVICE JOURNAL
Action
Page
P/N 115 263226R1
09/21/09