ZPKW5426 / 966494701 ZPKW6029
Operator Manual
2009 HTC. All rights reserved. Beatrice, NE. Printed in U.S.A
Contents
Page
Driving and Transport on Public Roads
INTRODUCTION
Congratulations
General
INTRODUCTION
Good Service
Manufacturing Number
Please have these available when ordering spare parts
symbols and decals
Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx
IMPORTANT INFORMATION
performing any
symbols and decals
remove safety
Manual
SAFETY
Safety Instructions
General Operation
Watch for traffic when operating near or crossing roadways
SAFETY
Personal Safety Equipment
Slope Operation
SAFETY
SAFETY
Children
SAFETY
Safe Handling of Gasoline
The engine and the exhaust system become very hot during operation
There is risk for burns if touched
General Maintenance
Use protective glasses for maintenance work
SAFETY
Use protective goggles
SAFETY
IMPORTANT INFORMATION
if proper medical treatment is not administered immediately
Transport
SAFETY
The engine and the exhaust system become very hot during operation
Rollover Protection System ROPS
Spark Arrestors
SAFETY
Control Locations
CONTROLS
Motion Control Levers
CONTROLS
1. Forward 2. Neutral 3. Neutral slot, Neutral lock 4. Reverse
Hour Meter
Tracking
CONTROLS
CONTROLS
Blade Switch
Ignition Switch
Parking Brake
Ignition switch - accessory
Release the key to the RUN position when the engine has started
For using “accessory”, turn the key counter clockwise
Ignition switch - RUN position
CONTROLS
Fuses
Choke Control
Cutting Height Pedals
CONTROLS
Seat Adjustment Lever
Fuel Shut Off Valve
Lengthways adjustment
IMPORTANT INFORMATION
Refueling
Risk for burns if touched
CONTROLS
To move forward and backward
OPERATION
Training
Steering
OPERATION
Roll Bar and Safety Belt
The seat belt must be used when the roll bar is in upright position
Before Starting
OPERATION
Starting the Engine
Set the throttle
OPERATION
6. Move the throttle to the middle position
8. Open the fuel tank valve
Turn to START position
OPERATION
9. Press in and turn the ignition key to the start position
IMPORTANT INFORMATION
OPERATION
11. Push the choke control in gradually when the engine has started
grounded system. The other vehicle must also
Weak Battery
Lead-acid batteries generate
The mower is equipped with a 12-volt negative
OPERATION
Running
IMPORTANT INFORMATION
Ensure that no one is near mower when engaging blade switch
Operating on Hills
OPERATION
OPERATION
Stopping the Engine
OPERATION
Mowing Tips
Pump Release Valves
No adjustments or maintenance should be carried out unless
Manual Transport
IMPORTANT INFORMATION Tighten the valve moderately
maintenance
Engage the parking brake
Before performing any service or adjustment checklist
Place the Blade-switch in the disengaged position
Turn the ignition switch to “OFF” position and remove the key
For replacing
Battery
Always wear eye protection when around batteries Battery Removal
For cleaning
Only use O.E.M. specified tires
Safety System
Fuel Filter
Tire Pressures
Parking Brake
The machine must be standing still when applying the parking brake
Parking Brake Adjustments
maintenance
maintenance
Neutral Adjustments
maintenance
Deck Belt Installation
Deck Belt
Deck Belt Removal
Replacing Pump Belt
Belt Installation
Pump Belt
V-belts
Replace with a Yazoo/Kees bolt if required
Blade Replacement
Cutting Blades
IMPORTANT INFORMATION Special blade bolt is heat treated
1. Adjustment bolt 2. Locknut
Adjusting the Mower Deck
Leveling Deck
maintenance
maintenance
Adjust anti-scalp rollers with the mower on a flat level surface
Anti-scalp Rollers
Deck Lift Spring
Caster Wheels
Cleaning
Removal and Installation
Use protective glasses when cleaning and washing
LUBRICATION
Lubrication Schedule
General
Front Wheel Bearings
Wheel and Deck Zerks
Cables
Front Wheel Mount
Hydraulic Drive
Fluid Change
LUBRICATION
LUBRICATION
Purging Procedures
troubleshooting guide
Problem
Cause
troubleshooting guide
Problem
Cause
a degreaser and warm water
Service
STORAGE
Winter Storage
TIMER SCHEMATIC
WIRING DIAGRAM
Engine
TECHNICAL DATA
ZPKW5426
ZPKW6029
ZPKW5426
Dimension
Frame
TECHNICAL DATA
Metric Standard Hardware
Torque Specifications
Hex Head Cap Screws
U.S. Standard Hardware
conformity certificates
USA requirements
CE requirements
stamp, sign
SERVICE JOURNAL
Delivery Service
Action
7. Check neutral position 8. Check safety system 9. Check seat belt
After 10 hours
Date, mtr reading stamp, sign
SERVICE JOURNAL
stamp, sign
Daily Service
SERVICE JOURNAL
Action
Date, mtr reading stamp, sign
50-Hour Service
SERVICE JOURNAL
Action
stamp, sign
250-Hour Service
SERVICE JOURNAL
Action
stamp, sign
500-Hour Service
SERVICE JOURNAL
Action
stamp, sign
At least once each year
SERVICE JOURNAL
Action
SERVICE JOURNAL
Action
Date, mtr reading stamp, sign
SERVICE JOURNAL
Action
Date, mtr reading stamp, sign
Page
09/21/09
P/N 115 263226R1