Item

Dia.

Part

 

Description

 

No.

Mkgs.

No.

 

Quantity

 

 

 

Figure 11-1. Main Assembly

 

 

 

 

 

 

1

. . . . . . . . . .

Fig11-2

. . . . Panel, Front W/Cmpnt

. . . . 1

2

. . . . . . . . . .

Fig11-3

. . . . Panel, Rear W/Cmpnt

. . . . 1

3

. . . . . . . . . .

Fig11-4

. . . . Magnetics Subassembly

. . . . 1

4

. . . . . . . . . .

Fig11-5

. . . . Windtunnel, W/Components

. . . . 1

5

. . . . . . . . . .

Fig11-7

. . . .

Base Assy,

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

6

. S1 . . . . . 128756

. . . .

Switch, Tgl 3pst 40a 600vac Scr Term Wide Tgl

. . . . 1

8

PM1

204821

. . . .

Kit, Input/Pre-Regulator Inverter

. . . . 1

9

. . . . . . . . . .

. 049611

. . . .

Tubing, Cop .540 Od X .123 Wall X .687

. . . . 1

10

. . . . . . . . . .

196727

. . . .

Cable, Power 10 Ft 12ga 4c Blk/Red/Wht/Grnyel

. . . . 1

11

. . . . . . . . .

+195643

. . . .

Wrapper,

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

12

. . . . . . . . . .

206108

. . . .

Handle, Rubberized Carrying

. . . . 1

13

. . . . . . . . . .

195663

. . . .

Strap, Shoulder 6 Ft

. . . . 1

14

. . . . . . . . . .

189782

. . . .

Insulator, Interconnect Board

. . . . 1

15

. C7 . . . . . 213974

. . . .

Capacitor Assy, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

16

. . . . . . . . . .

189778

. . . . Plug, W/Leads Vfb

. . . . 1

18

. . . . . . . . . .

202400

. . . . Plug, W/Leads Boost Relay

. . . . 1

19

. . . . . . . . . .

189779

. . . . Cable, Lem W/Plugs

. . . . 1

25

. . . . . . . . . .

189784

. . . . Insulator, Wrapper

. . . . 2

26

. . . . . . . . . .

198147

. . . . Label, Side Maxstar 200

. . . . 2

27

. . . . . . . . . .

199478

. . . . Label, Miller 6.000 X 2.500 Horizontal

. . . . 2

28

. . . . . . . . . .

203990

. . . . Label, Warning General Precautionary (Non CE Models)

. . . . 2

28

. . . . . . . . . .

. 179310

. . . .

Label, Warning General Precautionary (CE Models)

. . . . 2

29

. . . . . . . . . .

185835

. . . . Label, Warning Electric Shock/Exploding Parts (Non CE Models) . .

. . . . 1

29

. . . . . . . . . .

. 185836

. . . .

Label, Warning Electric Shock/Exploding Parts (CE Models)

. . . . 1

30

. . . . . . . . . .

. 208998

. . . .

Label, Rating Card Code 122 Serial & Stock Number

. . . . 1

32

. . . . . . . . . .

182826

. . . . Label, Warning Electric Shock Power Cord

. . . . 1

33

. . . . . . . . . .

207310

. . . . Core, Toroidal (CE Models Only)

. . . . 1

34

. . . . . . . . . .

215002

. . . . Clip, Support PC Mtg

. . . . 2

400

PC2

200851

. . . . Circuit Card Assy, Power Interconnect

. . . . 1

400

PC2

230162

. . . . Circuit Card Assy, Power Interconnect (CE ROHS)

. . . . 1

401

PC1

206129

. . . . Circuit Card Assy, Inverter Control

. . . . 1

401

PC1

230166

. . . . Circuit Card Assy, Inverter Control (CE ROHS)

. . . . 1

402 . . . .

PC10 . . . . 200841

. . . . Circuit Card Assy, Boost Control

. . . . 1

402 . . . .

PC10 . . . . 230170

. . . . Circuit Card Assy, Boost Control (CE ROHS)

. . . . 1

403

PC9

199506

. . . . Circuit Card Assy, Input Filter (CE Models Only)

. . . . 1

403

PC9

. 230207

. . . .

Circuit Card Assy, Input Filter (CE ROHS)

. . . . 1

600

. . . . . . . . . .

229333

. . . . Screw, M10−1.5 x 20 Hex Hd−pln 8.8 Pld Sems

. . . . 2

601

. . . . . . . . . .

083883

. . . . Washer, Lock .402 id x 0.709 od x.087t Stl Split10mm

. . . . 2

614

. . . . . . . . . .

136343

. . . . Screw, K50 x 20 Pan Hd−phl Stl Pld Pt Thread Forming

. . . . 2

615

. . . . . . . . . .

229334

. . . . Screw, M 5−.8 x 35 pan hd phl stl pld sems

. . . . 2

+When ordering a component originally displaying a precautionary label, the label should also be ordered.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts.

Model and serial number required when ordering parts from your local distributor.

OM-2233 Page 41

Page 46 Page 48
Page 47
Image 47
Miller Electric Maxstar 200 STR manual PC2
Page 46 Page 48

Maxstar 200 STR specifications

The Miller Electric Maxstar 200 STR is a versatile and compact welding power source designed for a range of applications, making it an ideal choice for both professional welders and hobbyists. Known for its reliability and exceptional performance, the Maxstar 200 STR is capable of delivering high-quality results in various welding processes, including Stick (SMAW) and TIG (GTAW) welding.

One of the standout features of the Maxstar 200 STR is its inverter technology, which allows for efficient energy use and a lightweight, portable design. Weighing in at just 51 pounds, it is easy to transport, making it perfect for fieldwork or remote projects. The unit operates on both 120V and 240V input power, providing versatility for different environments and applications. This adaptability ensures that welders can work effectively in various settings, whether in a shop or on a construction site.

Another significant characteristic of the Maxstar 200 STR is its precise arc control. The machine offers adjustable AC frequency, allowing users to fine-tune the arc characteristics for different materials and thicknesses. This level of control is particularly beneficial when working with aluminum, as it helps reduce heat input and minimize warping. The Maxstar also features a pulsing function, which can enhance the weld pool control and improve penetration, making it easier to achieve clean and consistent welds.

The Maxstar 200 STR boasts a robust duty cycle of 60% at 200A, ensuring that it can handle demanding jobs without overheating. Additionally, the unit is equipped with an advanced cooling system, which helps maintain optimal performance during extended use. Safety features, including overload protection and an enclosed design that reduces the risk of contamination, further enhance the machine's reliability.

Moreover, the Maxstar 200 STR supports a range of accessories, including a remote foot control, which allows for added flexibility during TIG welding operations. This feature is particularly useful for precise control over the welding current, enabling welders to make adjustments on the fly without having to stop and manually change settings.

In summary, the Miller Electric Maxstar 200 STR stands out in the welding industry for its combination of portability, advanced technology, and high performance. With its inverter design, precise arc control, and robust duty cycle, it is an ideal solution for professionals seeking efficiency and quality in their welding projects, whether they are working on industrial applications or artistic endeavors.
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