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Miller Electric Maxstar 200 STR manual For CE Units

Models: Maxstar 200 STR

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B. For CE Units

5	2	4

1	3

NOTE: Green on nameplate indicates a TIG function, Gray indicates a Stick function.

1Process Controls See Section 5-2.

2Amperage Control See Section 5-5.

3DIG Control See Section 5-6.

4High Temperature Shutdown Light See Section 4-3.

5Power On/Troubleshooting Help Aids Light

See Section 6-3.

6 Power Switch

Use switch to turn unit and indicator light On/Off.

202 722-A / 802 889

OM-2233 Page 22

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Miller Electric Maxstar 200 STR manual For CE Units

Contents

Processes OM-2233 203 409QDescription From Miller to You Table of Contents − Parts List Standards DirectivesDecstat6/05 Page Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier LE Soudage peut provoquer un Incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaquesElectric shock from welding electrode or wiring can kill − Definitions CE Models60 s Weee Label For Products Sold Within The EUFalling equipment can cause injury and damage to unit Symbols And Definitions Manufacturer’s Rating Label− Installation Specifications5 V a C In p u t Volt-Ampere CurvesTh e r In p u t V o lt a g e s Duty Cycle And Overheating Minutes WeldingOverheating MinutesDimensions And Weight Selecting a LocationSection Location And AirflowWeld Output Terminals And Selecting Cable Sizes Remote 14 Receptacle InformationTurn off power before mak- ing connections Electrical Service Guide Stick Dcep Direct Current Electrode Positive ConnectionsInput Voltage Input Amperes At Rated OutputConnecting Input Power Connecting Three-Phase Input PowerFor Three-Phase Operation = GND/PE Earth GroundConnecting Single-Phase Input Power Controls − OperationNon CE Units For CE Units Lift-ArcStart Procedure Process ControlLift-Arc Start ApplicationStick Start Procedure − Scratch Start Technique Amperage ControlDIG Control Min− Maintenance and Troubleshooting Routine MaintenanceBlowing Out Inside Of Unit MonthsOutput LED High Temperature LED Troubleshooting Help AidsHelp 8 Display Troubleshooting Trouble RemedyShield weld zone from drafts Check and tighten all gas fittings see Section− Electrical Diagrams Circuit DiagramAmperage Range Gas Type Polarity Up to− Guidelines for Gtaw TIG Welding Positioning The TorchTorch Movement During Welding Positioning Torch Tungsten For Various Weld JointsTungsten Without Filler Rod Tungsten With Filler RodWeld current starts when electrode touches work- piece Stick Welding Procedure− Stick Welding Smaw Guidelines Striking an Arc − Scratch Start Technique Electrode and Amperage Selection ChartStriking an Arc − Tapping Technique Poor Weld Bead Characteristics Good Weld Bead CharacteristicsPositioning Electrode Holder 10-30 9090 End View of Work AngleConditions That Affect Weld Bead Shape Electrode Movement During WeldingButt Joints Lap JointTee Joint 16 in 30 1.6 mm Tack WeldsTroubleshooting − Porosity Troubleshooting − Excessive SpatterWeld Test Possible Causes Corrective ActionsTroubleshooting − Lack Of Penetration Troubleshooting − Incomplete FusionTroubleshooting − Excessive Penetration Troubleshooting − Waviness Of Bead Troubleshooting − Burn-ThroughTroubleshooting − Distortion 2734 401 400402 614 − Parts List615 600 PC2 Panel, Front w/Components -1Item 602 400 601 603 605Panel, Rear w/Components Magnetics Assembly w/Components 1Item Windtunnel w/Components Windtunnel w/Components -1Item604 604 600 601 602Base Assembly Your distributor also gives ServiceSupport To locate a Distributor or Service Agency visit Miller Electric Mfg. CoFor assistance in filing or settling claims, contact Your distributor and/or equipment manufacturer’s