Miller Electric Maxstar 200 STR manual Conditions That Affect Weld Bead Shape

Models: Maxstar 200 STR

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10-8. Conditions That Affect Weld Bead Shape

NOTE

Weld bead shape is affected by electrode angle, arc length, travel speed, and thickness of base metal.

 

Correct Angle

Angle Too Large

Angle Too Small

10° - 30°

Drag

ELECTRODE ANGLE

Spatter

Too Short

Normal

Too Long

 

ARC LENGTH

 

Slow

Normal

Fast

 

TRAVEL SPEED

S-0061

 

 

10-9. Electrode Movement During Welding

NOTE

Normally, a single stringer bead is satisfactory for most narrow groove weld joints; however, for wide groove weld joints or bridging across gaps, a weave bead or multiple stringer beads work better.

 

 

1

Stringer Bead − Steady

 

 

 

Movement Along Seam

1

2

2

Weave Bead − Side to Side

 

Movement Along Seam

 

 

 

 

 

3

Weave Patterns

Use weave patterns to cover a wide area in one pass of the electrode. Do not let weave width exceed 2-1/2 times diameter of electrode.

3

S-0054-A

OM-2233 Page 35

Page 41
Image 41
Miller Electric Maxstar 200 STR manual Conditions That Affect Weld Bead Shape, Electrode Movement During Welding