Manuals / Miller Electric / Power Tools / Welder

Miller Electric Maxstar 200 STR manual 1Item

Models: Maxstar 200 STR

1 56

Download 56 pages 127 b

Page 51

Item	Dia.	Part
No.	Mkgs.	No.		Description	Quantity
				Figure 11-4. Magnetics Assembly w/Components
				(Figure 11-1Item 3) (Continued)

17	. . . . . . .	213208	. . . . Connector, Faston Male 1/4 Ring W/75deg Bend		. . . . 1
603	. . . . . . .	057357	. . . . Bushing, Snap−in Nyl .937 Id X 1.125 Mtg Hole		. . . . 2
604	. . . . . . .	182737	. . . . Screw, 010−32x2.00 Rnd Hd−slt Brs Pln		. . . . 4
605	. . . . . . .	229323	. . . . Nut, 010−32 .31hex .13h Stl Pld Sem Cone Wshr.38d		. . . . 4
611	. . . . . . .	136343	. . . . Screw, K50x 20 Pan Hd−phl Stl Pld Pt Thread Forming		. . . . 2
613	. . . . . . .	083147	. . . . Grommet, Scr No 8/10 Panel Hole .312 Sq .500 High		. . . . 2
614	. . . . . . .	010381	. . . . Connector, Rectifier		. . . . 1
617	. . . . . . .	170647	. . . . Bushing, Snap−in nyl 1.312 ID X 1.500 Mtg Hole		. . . . 2

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-2233 Page 45

Image 51

Miller Electric Maxstar 200 STR manual 1Item

Contents

OM-2233 203 409Q ProcessesDescription From Miller to You Table of Contents − Parts List Directives StandardsDecstat6/05 Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécurité− Definitions CE Models Electric shock from welding electrode or wiring can killWeee Label For Products Sold Within The EU 60 sFalling equipment can cause injury and damage to unit Manufacturer’s Rating Label Symbols And DefinitionsSpecifications − InstallationVolt-Ampere Curves 5 V a C In p u tTh e r In p u t V o lt a g e s Minutes Duty Cycle And OverheatingMinutes Welding OverheatingLocation And Airflow Dimensions And WeightSelecting a Location SectionRemote 14 Receptacle Information Weld Output Terminals And Selecting Cable SizesTurn off power before mak- ing connections Input Amperes At Rated Output Electrical Service GuideStick Dcep Direct Current Electrode Positive Connections Input Voltage= GND/PE Earth Ground Connecting Input PowerConnecting Three-Phase Input Power For Three-Phase OperationConnecting Single-Phase Input Power − Operation ControlsNon CE Units For CE Units Application Lift-ArcStart ProcedureProcess Control Lift-Arc StartMin Stick Start Procedure − Scratch Start TechniqueAmperage Control DIG ControlMonths − Maintenance and TroubleshootingRoutine Maintenance Blowing Out Inside Of UnitTroubleshooting Help Aids Output LED High Temperature LEDHelp 8 Display Check and tighten all gas fittings see Section TroubleshootingTrouble Remedy Shield weld zone from draftsCircuit Diagram − Electrical DiagramsUp to Amperage Range Gas Type PolarityPositioning The Torch − Guidelines for Gtaw TIG WeldingTungsten With Filler Rod Torch Movement During WeldingPositioning Torch Tungsten For Various Weld Joints Tungsten Without Filler RodStick Welding Procedure Weld current starts when electrode touches work- piece− Stick Welding Smaw Guidelines Electrode and Amperage Selection Chart Striking an Arc − Scratch Start TechniqueStriking an Arc − Tapping Technique 10-30 9090 End View of Work Angle Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Positioning Electrode HolderElectrode Movement During Welding Conditions That Affect Weld Bead Shape16 in 30 1.6 mm Tack Welds Butt JointsLap Joint Tee JointPossible Causes Corrective Actions Troubleshooting − PorosityTroubleshooting − Excessive Spatter Weld TestTroubleshooting − Incomplete Fusion Troubleshooting − Lack Of PenetrationTroubleshooting − Excessive Penetration Troubleshooting − Burn-Through Troubleshooting − Waviness Of BeadTroubleshooting − Distortion − Parts List 2734 401 400402 614615 600 PC2 602 400 601 603 605 Panel, Front w/Components -1ItemPanel, Rear w/Components Magnetics Assembly w/Components 1Item Windtunnel w/Components -1Item Windtunnel w/Components604 600 601 602 604Base Assembly Service Your distributor also givesSupport Your distributor and/or equipment manufacturer’s To locate a Distributor or Service Agency visitMiller Electric Mfg. Co For assistance in filing or settling claims, contact