Miller Electric Maxstar 200 STR manual Weld Test, Troubleshooting − Porosity

Models: Maxstar 200 STR

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10-13. Weld Test

2 To 3 in

(51-76 mm)

1/4 in (6.4 mm)

3

 

 

3

 

2 To 3 in

 

(51-76 mm)

2

2

 

1

1

1Vise

2Weld Joint

3Hammer

Strike weld joint in direction shown. A good weld bends over but does not break.

S-0057-B

10-14. Troubleshooting − Porosity

Porosity − small cavities or holes resulting from gas pockets in weld metal.

Possible Causes

Corrective Actions

 

 

Arc length too long.

Reduce arc length.

 

 

Damp electrode.

Use dry electrode.

 

 

Workpiece dirty.

Remove all grease, oil, moisture, rust, paint, coatings, slag, and dirt from work surface before

 

welding.

 

 

10-15. Troubleshooting − Excessive Spatter

Excessive Spatter − scattering of molten metal particles that cool to solid form near weld bead.

Possible Causes

Corrective Actions

 

 

Amperage too high for electrode.

Decrease amperage or select larger electrode.

 

 

Arc length too long or voltage too high.

Reduce arc length or voltage.

 

 

OM-2233 Page 37

Page 43
Image 43
Miller Electric Maxstar 200 STR manual Weld Test, Troubleshooting − Porosity, Troubleshooting − Excessive Spatter