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4-5. Weld Output Terminals And Selecting Cable Sizes*
Weld Output
Terminals
YTurn off power before connecting to weld out- put terminals.
YDo not use worn, dam- aged, undersized, or poorly spliced cables.
+−
Output Receptacles
| Weld Cable Size** and Total Cable (Copper) Length in Weld Circuit | |||||||||
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| Not Exceeding |
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| 100 ft (30 m) Or Less | 150 ft |
| 200 ft |
| 250 ft | 300 ft | 350 ft | 400 ft | |
| (45 m) |
| (60 m) |
| (70 m) | (90 m) | (105 m) | (120 m) | ||
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Welding | 10 − 60% | 60 − 100% |
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Duty | Duty |
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| 10 − 100% Duty Cycle |
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Amperes*** |
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Cycle | Cycle |
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100 | 4 (20) | 4 (20) | 4 (20) |
| 3 (30) |
| 2 (35) | 1 (50) | 1/0 (60) | 1/0 (60) |
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150 | 3 (30) | 3 (30) | 2 (35) |
| 1 (50) |
| 1/0 (60) | 2/0 (70) | 3/0 (95 | 3/0 (95) |
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200 | 3 (30) | 2 (35) | 1 (50) |
| 1/0 (60) |
| 2/0 (70) | 3/0 (95) | 4/0 (120) | 4/0 (120) |
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*This chart is a general guideline and may not suit all applications. If cable overheats, use next size larger cable.
**Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere. ( ) = mm2 for metric use
***Select weld cable size for pulsing application at peak amperage value. |
4-6. Remote 14 Receptacle Information
A K | J | I | Socket* | Socket Information | |
B |
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C | L N |
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D | M | F | G | C | Output to remote control; 0 to +10 volts dc output |
| E |
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| to remote control. |
REMOTE | D | Remote control circuit common. |
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OUTPUT |
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CONTROL |
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| E | 0 to +10 volts dc input command signal from |
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CHASSIS | K | Chassis common. |
*The remaining sockets are not used.