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Baldor AE11, AE25, AE8 manual Table B-1 Generator Set Parts List, MN2415, Series AE10 B-3

Models: AE8 AE25 AE10 AE11

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Series AE10 B-3

		Table B-1Generator Set Parts List	Continued

Ref No.	Part No.	Description		Open	Enclosed

Not Shown	EH0279A00	Enclosure, Top			X
Not Shown	EH0280A00	Enclosure, Door			X
Not Shown	EH0281A00	Enclosure, End Cap			X
Not Shown	EH0290A00	Enclosure, Right Side			X
Not Shown	EH0291A00	Enclosure, Left Side			X
Not Shown	HB2400A00	Enclosure, Latch			X
Not Shown	BE0364A17	Control Box		X
Not Shown	EH0296A02	Control Box			X
Not Shown	SP9094	Toggle Switch, Master Control		X	X
Not Shown	DI0181A00	Glo−Light		X	X
Not Shown	DI0176A00	Diode			X
Not Shown	CK0070A05	Circuit Breaker 50Amp		X
Not Shown	CK0070A29	Circuit Breaker 50Amp			X
Not Shown	EB1243A00	Control Circuit Board		X	X
Not Shown	FU066A02	Fuse, AGC1		X	X
Not Shown	FU066A00	Fuse, MTH−5			X
Not Shown	EA5009A00	Muffler		X
Not Shown	EA0008A08	Muffler Silencer			X
Not Shown	HB6116A00	Battery Tie Down		X	X
Not Shown	HA3187A12	Battery Tie Down Bolt		X	X
Not Shown	EA0010A04	Battery Charger, 12V, 2AMP		X	X
Not Shown	HB6146A00	Fuel Load Block, K−N		X	X
Not Shown	HB6147A00	Carburetor Adapter		X	X
Not Shown	EA0000A00	Regulator, K−N, Manual Prime		X	X
Not Shown	SE0052A00	Solenoid, Low Pressure		X	X

Wiring Diagrams Wiring diagrams for these generators are contained on the following pages of this appendix.

MN2415

Series AE10 B-3

Image 53

Baldor AE11, AE25, AE8 manual Table B-1 Generator Set Parts List, MN2415, Series AE10 B-3

Contents

Automatic Emergency Installation & Operating ManualGenerator AE8, AE10, AE11 and AE25CALIFORNIA PROPOSITION 65 WARNING CALIFORNIA PROPOSITION 65 WARNINGSection Table of ContentsSection SectionAppendix B Appendix AAppendix C Appendix DSafety Notice Section Product Safety Informationdisconnect all electrical loads before starting the generator Read This Manual ThoroughlyIMPORTANT SAFETY INSTRUCTIONS SymbolsPrecaution Statements Used In This Manual OperationBurn Operation Warning Statements ContinuedWarning Statements Continued Installation Warning Statements Continued Maintenance Caution Statements Limited Warranty Section General InformationLabor PartsMN2415 2-2 General InformationFigure 3-1 Generator Lifting & Mounting Section Receiving & InstallationAE8 & AE10 AE11Engine Cooling Ventilation Test Indoor Location ContinuedHot Exhaust Gasses Guidelines for Exhaust SystemTable 3-1 Physical Dimensions InstallationWeight Indoor Location ContinuedTable 3-2 Fuel Consumption Natural and LPG Fuel ConnectionsGeneral Considerations Example Determining Pipe Size for Natural GasDo Not guess, be sure pipe size is adequate for required flow rate Natural Gas ConnectionsTable 3-3 Natural Gas Flow Rate Cubic Feet per Hour per Pipe Length Figure 3-2 Gas Line ConnectionsTable 3-4 LP Gas Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPG1 Phase Transfer Switch ConsiderationsBattery Charger Considerations Single Phase Power Connections General Wiring ConsiderationsFigure 3-3 Single Phase Output Power Connections Remote Start and Battery Charger ConnectionsFigure 3-5 Single Phase Output Power Connections Single Phase Power ConnectionsRemote Start and Battery Charger Connections Figure 3-6 Remote Start & Battery ConnectionsFigure 3-7 Single Phase Output Power Connections Single Phase Power ConnectionsRemote Start and Battery Charger Connections Fuel Jumper IN = Natural Gas OUT = LPGFigure 3-9 Single Phase Output Power Connections Single Phase Power ConnectionsRemote Start and Battery Charger Connections Figure 3-10 Remote Start & Battery ConnectionsFrame Ground Connection Nut Washer Ground Wire Lug WasherFigure 3-11 Frame Ground Connection Coolant Level1. Remove watches, rings, necklaces and all other metal objects Recommended Engine Oil and Battery Type Figure 3-12 Battery InstallationTable 3-5 Recommended Engine Oil and Battery Type SUMMERPost Installation Checks Post Installation Checks Continued MN2415 3-18 Receiving & InstallationShutdown Warning Indicators Section OperationWarning or Shutdown Indicators Operator Control PanelNatural/LP Gas Selector Switch Master Control SwitchFigure 4-3 Operator Control Panel AE25 Display LampsAutomatic Start/Stop All models Automatic Fault Shutdown AE11 and AE25Manual Start/Stop All models Auto Start Operation AE11 Operating ProceduresWarnings and Shutdowns Warnings ShutdownsAccess Configuration Editor Figure Editing the ConfigurationFigure 4-4 Configuration Editor Access Editing The ConfigurationTable 4-1 Programmable Functions and Values Table 4-1 Programmable Functions and Values Continued If this is enabled, the starter motor willafter the oil pressure switch detects oil pressure Table 4-1 Programmable Functions and Values Continued Programmable input, can be configured to on of the followingElectrical Connections Connected to plant battery positive Recommended Fuse 2ATable 4-2 Engine Controller Terminal Identification Garretson Model KN Fuel Valve Considerations GeneralInstallation ServiceOutlet Mount Primer Optional Lock−Off Adjustment Inlet Mount Figure 4-5 Garretson KN Fuel ValveEngine Section Troubleshooting and MaintenanceGeneral Table 5-1 General Troubleshooting Guide Problems and SolutionsCheck DC supply voltage is not above 35 Volts or below 9 Volts Table 5-2 Troubleshooting Guide Digital Controller OnlyCheck battery supply is present on the Starter output of module Service Table 5-3 Troubleshooting Guide Analog Controller OnlyVerify the engine is at a complete stop before trying to reset Engine alarms are ON for high engineOperator Panel Configuration Figure A-1 AE8 Operator Panel Appendix A Series AE8Figure A-3 Frame Assembly Figure A-2 Alternator AssemblyTable A-1 Generator Set Parts List A-2 Series AE8Continued Table A-1 Generator Set Parts ListMN2415 Figure A-4 AE8 Customer Connection DiagramA-4 Series AE8 Series AE8 A-5 Figure A-5 AE8 Open Frame Wiring DiagramMN2415 MN2415 Figure A-6 AE8 Enclosed Wiring DiagramA-6 Series AE8 Operator Panel Configuration Figure B-1 AE10 Operator Panel Appendix B Series AE10Table B-1 Generator Set Parts List Figure B-2 Alternator AssemblyFigure B-3 Frame Assembly Series AE10 B-3 Table B-1 Generator Set Parts ListMN2415 MN2415 Figure B-4 AE10 Customer Connection DiagramB-4 Series AE10 Series AE10 B-5 Figure B-5 AE10 Open Frame Wiring DiagramMN2415 MN2415 Figure B-6 AE10 Enclosed Wiring DiagramB-6 Series AE10 Operator Panel Configuration Figure C-1 AE11 Operator Panel Appendix C Series AE11Shutdown Warning Indicators Warning or Shutdown IndicatorsFigure C-2 Alternator Assembly Replacement PartsFigure C-3 Frame Assembly Table C-1 Generator Set Parts ListFigure C-4 Table C-1 Generator Set Parts List ContinuedConversion from LPG to Natural Gas Optional Procedure Figure C-6 Figure C-5L1 GEN L2 GENSeries AE11 C-5 Figure C-7 AE11 Customer Connection DiagramMN2415 MN2415 Figure C-8 AE11 Generator Connection DiagramC-6 Series AE11 Series AE11 C-7 Figure C-9 AE11 Engine Connection DiagramMN2415 C-8 Series AE11 MN2415 Figure C-10 AE11 Connection Diagram2. Remove bullet connector from BLK/WHT wire. Substitute WD1000F23 Series AE11 C-9 Figure C-11 AE11 Customer Wiring Interface DiagramMN2415 MN2415 C-10 Series AE11Operator Panel Configuration Figure D-1 AE25 Operator Panel Appendix D Series AE25Master Control Switch Natural/LP Gas Selector SwitchFigure D-2 Alternator Assembly Replacement PartsFigure D-3 Frame Assembly Table D-1 Generator Set Parts ListSeries AE25 D-3 Table D-1 Generator Set Parts List ContinuedMN2415 MN2415 Figure D-4 AE25 Receptacle Connection DiagramD-4 Series AE25 Series AE25 D-5 Figure D-5 AE25 Engine Compartment Connection DiagramMN2415 MN2415 Figure D-6 AE25 Control Box Connection DiagramD-6 Series AE25 3233 NORTH ARLINGTON HEIGHTS Baldor District Offices396−16 CHEONGCHEON 2−DONG Baldor Electric Company BALDOR ELECTRIC COMPANY P.O. Box Ft. Smith, AR 479 Fax 479MN2415 5/05