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AE10, AE25, AE8 manual Figure C-7 AE11 Customer Connection Diagram, MN2415, Series AE11 C-5
Models:
AE8
AE25
AE10
AE11
1
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Troubleshooting
Install
Parts list
Figure A-4 AE8 Customer Connection Diagram
Replacement Parts
Warranty
Dimension
Maintenance
Editing the Configuration
General Wiring Considerations
Page 61
Image 61
Figure
C-7
AE11 Customer Connection Diagram
MN2415
Series AE11
C-5
Page 60
Page 62
Page 61
Image 61
Page 60
Page 62
Contents
Automatic Emergency
Installation & Operating Manual
Generator
AE8, AE10, AE11 and AE25
CALIFORNIA PROPOSITION 65 WARNING
CALIFORNIA PROPOSITION 65 WARNING
Section
Table of Contents
Section
Section
Appendix B
Appendix A
Appendix C
Appendix D
Safety Notice
Section Product Safety Information
disconnect all electrical loads before starting the generator
Read This Manual Thoroughly
IMPORTANT SAFETY INSTRUCTIONS
Symbols
Precaution Statements Used In This Manual
Operation
Burn
Operation Warning Statements Continued
Warning Statements Continued Installation
Warning Statements Continued Maintenance
Caution Statements
Limited Warranty
Section General Information
Labor
Parts
MN2415
2-2 General Information
Figure 3-1 Generator Lifting & Mounting
Section Receiving & Installation
AE8 & AE10
AE11
Engine Cooling
Ventilation Test
Indoor Location Continued
Hot Exhaust Gasses
Guidelines for Exhaust System
Table 3-1 Physical Dimensions
Installation
Weight
Indoor Location Continued
Table 3-2 Fuel Consumption Natural and LPG
Fuel Connections
General Considerations
Example Determining Pipe Size for Natural Gas
Do Not guess, be sure pipe size is adequate for required flow rate
Natural Gas Connections
Table 3-3 Natural Gas Flow Rate Cubic Feet per Hour per Pipe Length
Figure 3-2 Gas Line Connections
Table 3-4 LP Gas Flow Rate Cubic Feet per Hour per Pipe Length
Example Determining Pipe Size for LPG
Battery Charger Considerations
Transfer Switch Considerations
1 Phase
Single Phase Power Connections
General Wiring Considerations
Figure 3-3 Single Phase Output Power Connections
Remote Start and Battery Charger Connections
Figure 3-5 Single Phase Output Power Connections
Single Phase Power Connections
Remote Start and Battery Charger Connections
Figure 3-6 Remote Start & Battery Connections
Figure 3-7 Single Phase Output Power Connections
Single Phase Power Connections
Remote Start and Battery Charger Connections
Fuel Jumper IN = Natural Gas OUT = LPG
Figure 3-9 Single Phase Output Power Connections
Single Phase Power Connections
Remote Start and Battery Charger Connections
Figure 3-10 Remote Start & Battery Connections
Frame Ground Connection
Nut Washer Ground Wire Lug Washer
Figure 3-11 Frame Ground Connection
Coolant Level
1. Remove watches, rings, necklaces and all other metal objects
Recommended Engine Oil and Battery Type
Figure 3-12 Battery Installation
Table 3-5 Recommended Engine Oil and Battery Type
SUMMER
Post Installation Checks
Post Installation Checks Continued
MN2415
3-18 Receiving & Installation
Shutdown Warning Indicators
Section Operation
Warning or Shutdown Indicators
Operator Control Panel
Natural/LP Gas Selector Switch
Master Control Switch
Figure 4-3 Operator Control Panel AE25
Display Lamps
Manual Start/Stop All models
Automatic Fault Shutdown AE11 and AE25
Automatic Start/Stop All models
Auto Start Operation
AE11 Operating Procedures
Warnings and Shutdowns Warnings
Shutdowns
Access Configuration Editor Figure
Editing the Configuration
Figure 4-4 Configuration Editor Access
Editing The Configuration
Table 4-1 Programmable Functions and Values
after the oil pressure switch detects oil pressure
If this is enabled, the starter motor will
Table 4-1 Programmable Functions and Values Continued
Table 4-1 Programmable Functions and Values Continued
Programmable input, can be configured to on of the following
Electrical Connections
Connected to plant battery positive Recommended Fuse 2A
Table 4-2 Engine Controller Terminal Identification
Garretson Model KN Fuel Valve Considerations General
Installation
Service
Outlet Mount Primer Optional Lock−Off Adjustment Inlet Mount
Figure 4-5 Garretson KN Fuel Valve
General
Section Troubleshooting and Maintenance
Engine
Table 5-1 General Troubleshooting Guide
Problems and Solutions
Check battery supply is present on the Starter output of module
Table 5-2 Troubleshooting Guide Digital Controller Only
Check DC supply voltage is not above 35 Volts or below 9 Volts
Service
Table 5-3 Troubleshooting Guide Analog Controller Only
Verify the engine is at a complete stop before trying to reset
Engine alarms are ON for high engine
Operator Panel Configuration Figure A-1 AE8 Operator Panel
Appendix A Series AE8
Figure A-3 Frame Assembly
Figure A-2 Alternator Assembly
Table A-1 Generator Set Parts List
A-2 Series AE8
Continued
Table A-1 Generator Set Parts List
A-4 Series AE8
Figure A-4 AE8 Customer Connection Diagram
MN2415
MN2415
Figure A-5 AE8 Open Frame Wiring Diagram
Series AE8 A-5
A-6 Series AE8
Figure A-6 AE8 Enclosed Wiring Diagram
MN2415
Operator Panel Configuration Figure B-1 AE10 Operator Panel
Appendix B Series AE10
Figure B-3 Frame Assembly
Figure B-2 Alternator Assembly
Table B-1 Generator Set Parts List
MN2415
Table B-1 Generator Set Parts List
Series AE10 B-3
B-4 Series AE10
Figure B-4 AE10 Customer Connection Diagram
MN2415
MN2415
Figure B-5 AE10 Open Frame Wiring Diagram
Series AE10 B-5
B-6 Series AE10
Figure B-6 AE10 Enclosed Wiring Diagram
MN2415
Operator Panel Configuration Figure C-1 AE11 Operator Panel
Appendix C Series AE11
Shutdown Warning Indicators
Warning or Shutdown Indicators
Figure C-2 Alternator Assembly
Replacement Parts
Figure C-3 Frame Assembly
Table C-1 Generator Set Parts List
Conversion from LPG to Natural Gas Optional Procedure
Table C-1 Generator Set Parts List Continued
Figure C-4
Figure C-6
Figure C-5
L1 GEN
L2 GEN
MN2415
Figure C-7 AE11 Customer Connection Diagram
Series AE11 C-5
C-6 Series AE11
Figure C-8 AE11 Generator Connection Diagram
MN2415
MN2415
Figure C-9 AE11 Engine Connection Diagram
Series AE11 C-7
2. Remove bullet connector from BLK/WHT wire. Substitute WD1000F23
Figure C-10 AE11 Connection Diagram
C-8 Series AE11 MN2415
MN2415
Figure C-11 AE11 Customer Wiring Interface Diagram
Series AE11 C-9
MN2415
C-10 Series AE11
Operator Panel Configuration Figure D-1 AE25 Operator Panel
Appendix D Series AE25
Master Control Switch
Natural/LP Gas Selector Switch
Figure D-2 Alternator Assembly
Replacement Parts
Figure D-3 Frame Assembly
Table D-1 Generator Set Parts List
MN2415
Table D-1 Generator Set Parts List Continued
Series AE25 D-3
D-4 Series AE25
Figure D-4 AE25 Receptacle Connection Diagram
MN2415
MN2415
Figure D-5 AE25 Engine Compartment Connection Diagram
Series AE25 D-5
D-6 Series AE25
Figure D-6 AE25 Control Box Connection Diagram
MN2415
396−16 CHEONGCHEON 2−DONG
Baldor District Offices
3233 NORTH ARLINGTON HEIGHTS
Baldor Electric Company
BALDOR ELECTRIC COMPANY P.O. Box Ft. Smith, AR 479 Fax 479
MN2415
5/05