Manuals / Baldor / Lawn and Garden / Portable Generator

Baldor AE11 Replacement Parts, Figure D-2 Alternator Assembly, Figure D-3 Frame Assembly, MN2415

Models: AE8 AE25 AE10 AE11

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Replacement Parts

Replacement parts assembly views for the Generator set are shown in Figure D-2and D-3. Parts information is provided in Table D-1. Engine parts are identified in the engine manual that was provided with your generator set.

Figure D-2 Alternator Assembly

8 3

Figure D-3 Frame Assembly

RM1088A11 (TS25−Green)

15 RM1088A12 (TS45−Red)

RM1088A13 (TS80−White)

RM1088A25 (TS45−Green)

HB6072A04HB6072A05

2122

Table D-1 Generator Set Parts List

Ref No.	Part No.	Description

1	HB6179A00	Adaptor, Engine
2	62FN2000A02	Fan
3	62RA0025A00	Rotor Assembly
4	BG6207H03	Rotor Bearing
5	62SA0017A00	Stator Assembly
6	62EX5002A04	Exciter Assembly
7	62EP3200A02	Bearing Bracket
8	HB7023A00	Rotor End Plate

9HA2444A02 Rotor Bolt (Rotor to Engine)

Not Shown	EM0027A01	Voltage Regulator, AVC63−2.0
15	RM1088A11	Isolator
20	BA0232A03	Base Frame

21HB6072A04 Engine Mounting Foot, Right

22HB6072A05 Engine Mounting Foot, Left

D-2 Series AE25

MN2415

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Image 68

Baldor AE11, AE10 Replacement Parts, Figure D-2 Alternator Assembly, Figure D-3 Frame Assembly, D-2 Series AE25, MN2415

Contents

Installation & Operating Manual Automatic EmergencyGenerator AE8, AE10, AE11 and AE25CALIFORNIA PROPOSITION 65 WARNING CALIFORNIA PROPOSITION 65 WARNINGTable of Contents SectionSection SectionAppendix A Appendix BAppendix C Appendix DSection Product Safety Information Safety Noticedisconnect all electrical loads before starting the generator Read This Manual ThoroughlySymbols IMPORTANT SAFETY INSTRUCTIONSPrecaution Statements Used In This Manual OperationOperation Warning Statements Continued BurnWarning Statements Continued Installation Warning Statements Continued Maintenance Caution Statements Section General Information Limited WarrantyLabor Parts2-2 General Information MN2415Section Receiving & Installation Figure 3-1 Generator Lifting & MountingAE8 & AE10 AE11Engine Cooling Indoor Location Continued Ventilation TestHot Exhaust Gasses Guidelines for Exhaust SystemInstallation Table 3-1 Physical DimensionsWeight Indoor Location ContinuedFuel Connections Table 3-2 Fuel Consumption Natural and LPGGeneral Considerations Example Determining Pipe Size for Natural GasNatural Gas Connections Do Not guess, be sure pipe size is adequate for required flow rateTable 3-3 Natural Gas Flow Rate Cubic Feet per Hour per Pipe Length Figure 3-2 Gas Line ConnectionsExample Determining Pipe Size for LPG Table 3-4 LP Gas Flow Rate Cubic Feet per Hour per Pipe Length1 Phase Transfer Switch ConsiderationsBattery Charger Considerations General Wiring Considerations Single Phase Power ConnectionsFigure 3-3 Single Phase Output Power Connections Remote Start and Battery Charger ConnectionsSingle Phase Power Connections Figure 3-5 Single Phase Output Power ConnectionsRemote Start and Battery Charger Connections Figure 3-6 Remote Start & Battery ConnectionsSingle Phase Power Connections Figure 3-7 Single Phase Output Power ConnectionsRemote Start and Battery Charger Connections Fuel Jumper IN = Natural Gas OUT = LPGSingle Phase Power Connections Figure 3-9 Single Phase Output Power ConnectionsRemote Start and Battery Charger Connections Figure 3-10 Remote Start & Battery ConnectionsNut Washer Ground Wire Lug Washer Frame Ground ConnectionFigure 3-11 Frame Ground Connection Coolant Level1. Remove watches, rings, necklaces and all other metal objects Figure 3-12 Battery Installation Recommended Engine Oil and Battery TypeTable 3-5 Recommended Engine Oil and Battery Type SUMMERPost Installation Checks Post Installation Checks Continued 3-18 Receiving & Installation MN2415Section Operation Shutdown Warning IndicatorsWarning or Shutdown Indicators Operator Control PanelMaster Control Switch Natural/LP Gas Selector SwitchFigure 4-3 Operator Control Panel AE25 Display LampsAutomatic Start/Stop All models Automatic Fault Shutdown AE11 and AE25Manual Start/Stop All models AE11 Operating Procedures Auto Start OperationWarnings and Shutdowns Warnings ShutdownsEditing the Configuration Access Configuration Editor FigureFigure 4-4 Configuration Editor Access Editing The ConfigurationTable 4-1 Programmable Functions and Values Table 4-1 Programmable Functions and Values Continued If this is enabled, the starter motor willafter the oil pressure switch detects oil pressure Programmable input, can be configured to on of the following Table 4-1 Programmable Functions and Values ContinuedConnected to plant battery positive Recommended Fuse 2A Electrical ConnectionsTable 4-2 Engine Controller Terminal Identification Garretson Model KN Fuel Valve Considerations GeneralService InstallationOutlet Mount Primer Optional Lock−Off Adjustment Inlet Mount Figure 4-5 Garretson KN Fuel ValveEngine Section Troubleshooting and MaintenanceGeneral Problems and Solutions Table 5-1 General Troubleshooting GuideCheck DC supply voltage is not above 35 Volts or below 9 Volts Table 5-2 Troubleshooting Guide Digital Controller OnlyCheck battery supply is present on the Starter output of module Table 5-3 Troubleshooting Guide Analog Controller Only ServiceVerify the engine is at a complete stop before trying to reset Engine alarms are ON for high engineAppendix A Series AE8 Operator Panel Configuration Figure A-1 AE8 Operator PanelFigure A-2 Alternator Assembly Figure A-3 Frame AssemblyTable A-1 Generator Set Parts List A-2 Series AE8Table A-1 Generator Set Parts List ContinuedMN2415 Figure A-4 AE8 Customer Connection DiagramA-4 Series AE8 Series AE8 A-5 Figure A-5 AE8 Open Frame Wiring DiagramMN2415 MN2415 Figure A-6 AE8 Enclosed Wiring DiagramA-6 Series AE8 Appendix B Series AE10 Operator Panel Configuration Figure B-1 AE10 Operator PanelTable B-1 Generator Set Parts List Figure B-2 Alternator AssemblyFigure B-3 Frame Assembly Series AE10 B-3 Table B-1 Generator Set Parts ListMN2415 MN2415 Figure B-4 AE10 Customer Connection DiagramB-4 Series AE10 Series AE10 B-5 Figure B-5 AE10 Open Frame Wiring DiagramMN2415 MN2415 Figure B-6 AE10 Enclosed Wiring DiagramB-6 Series AE10 Appendix C Series AE11 Operator Panel Configuration Figure C-1 AE11 Operator PanelShutdown Warning Indicators Warning or Shutdown IndicatorsReplacement Parts Figure C-2 Alternator AssemblyFigure C-3 Frame Assembly Table C-1 Generator Set Parts ListFigure C-4 Table C-1 Generator Set Parts List ContinuedConversion from LPG to Natural Gas Optional Procedure Figure C-5 Figure C-6L1 GEN L2 GENSeries AE11 C-5 Figure C-7 AE11 Customer Connection DiagramMN2415 MN2415 Figure C-8 AE11 Generator Connection DiagramC-6 Series AE11 Series AE11 C-7 Figure C-9 AE11 Engine Connection DiagramMN2415 C-8 Series AE11 MN2415 Figure C-10 AE11 Connection Diagram2. Remove bullet connector from BLK/WHT wire. Substitute WD1000F23 Series AE11 C-9 Figure C-11 AE11 Customer Wiring Interface DiagramMN2415 C-10 Series AE11 MN2415Appendix D Series AE25 Operator Panel Configuration Figure D-1 AE25 Operator PanelMaster Control Switch Natural/LP Gas Selector SwitchReplacement Parts Figure D-2 Alternator AssemblyFigure D-3 Frame Assembly Table D-1 Generator Set Parts ListSeries AE25 D-3 Table D-1 Generator Set Parts List ContinuedMN2415 MN2415 Figure D-4 AE25 Receptacle Connection DiagramD-4 Series AE25 Series AE25 D-5 Figure D-5 AE25 Engine Compartment Connection DiagramMN2415 MN2415 Figure D-6 AE25 Control Box Connection DiagramD-6 Series AE25 3233 NORTH ARLINGTON HEIGHTS Baldor District Offices396−16 CHEONGCHEON 2−DONG BALDOR ELECTRIC COMPANY P.O. Box Ft. Smith, AR 479 Fax 479 Baldor Electric CompanyMN2415 5/05