Manuals / Baldor / Lawn and Garden / Portable Generator

Baldor AE10, AE11, AE25 manual Figure A-5 AE8 Open Frame Wiring Diagram, MN2415, Series AE8 A-5

Models: AE8 AE25 AE10 AE11

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Figure A-5 AE8 Open Frame Wiring Diagram

MN2415

Series AE8 A-5

Page 49

Image 49

Baldor AE10, AE11, AE25 manual Figure A-5 AE8 Open Frame Wiring Diagram, MN2415, Series AE8 A-5

Contents

Automatic Emergency Installation & Operating ManualGenerator AE8, AE10, AE11 and AE25CALIFORNIA PROPOSITION 65 WARNING CALIFORNIA PROPOSITION 65 WARNINGSection Table of ContentsSection SectionAppendix B Appendix AAppendix C Appendix DSafety Notice Section Product Safety Informationdisconnect all electrical loads before starting the generator Read This Manual ThoroughlyIMPORTANT SAFETY INSTRUCTIONS SymbolsPrecaution Statements Used In This Manual OperationBurn Operation Warning Statements ContinuedWarning Statements Continued Installation Warning Statements Continued Maintenance Caution Statements Limited Warranty Section General InformationLabor PartsMN2415 2-2 General InformationFigure 3-1 Generator Lifting & Mounting Section Receiving & InstallationAE8 & AE10 AE11Engine Cooling Ventilation Test Indoor Location ContinuedHot Exhaust Gasses Guidelines for Exhaust SystemTable 3-1 Physical Dimensions InstallationWeight Indoor Location ContinuedTable 3-2 Fuel Consumption Natural and LPG Fuel ConnectionsGeneral Considerations Example Determining Pipe Size for Natural GasDo Not guess, be sure pipe size is adequate for required flow rate Natural Gas ConnectionsTable 3-3 Natural Gas Flow Rate Cubic Feet per Hour per Pipe Length Figure 3-2 Gas Line ConnectionsTable 3-4 LP Gas Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPGBattery Charger Considerations Transfer Switch Considerations1 Phase Single Phase Power Connections General Wiring ConsiderationsFigure 3-3 Single Phase Output Power Connections Remote Start and Battery Charger ConnectionsFigure 3-5 Single Phase Output Power Connections Single Phase Power ConnectionsRemote Start and Battery Charger Connections Figure 3-6 Remote Start & Battery ConnectionsFigure 3-7 Single Phase Output Power Connections Single Phase Power ConnectionsRemote Start and Battery Charger Connections Fuel Jumper IN = Natural Gas OUT = LPGFigure 3-9 Single Phase Output Power Connections Single Phase Power ConnectionsRemote Start and Battery Charger Connections Figure 3-10 Remote Start & Battery ConnectionsFrame Ground Connection Nut Washer Ground Wire Lug WasherFigure 3-11 Frame Ground Connection Coolant Level1. Remove watches, rings, necklaces and all other metal objects Recommended Engine Oil and Battery Type Figure 3-12 Battery InstallationTable 3-5 Recommended Engine Oil and Battery Type SUMMERPost Installation Checks Post Installation Checks Continued MN2415 3-18 Receiving & InstallationShutdown Warning Indicators Section OperationWarning or Shutdown Indicators Operator Control PanelNatural/LP Gas Selector Switch Master Control SwitchFigure 4-3 Operator Control Panel AE25 Display LampsManual Start/Stop All models Automatic Fault Shutdown AE11 and AE25Automatic Start/Stop All models Auto Start Operation AE11 Operating ProceduresWarnings and Shutdowns Warnings ShutdownsAccess Configuration Editor Figure Editing the ConfigurationFigure 4-4 Configuration Editor Access Editing The ConfigurationTable 4-1 Programmable Functions and Values after the oil pressure switch detects oil pressure If this is enabled, the starter motor willTable 4-1 Programmable Functions and Values Continued Table 4-1 Programmable Functions and Values Continued Programmable input, can be configured to on of the followingElectrical Connections Connected to plant battery positive Recommended Fuse 2ATable 4-2 Engine Controller Terminal Identification Garretson Model KN Fuel Valve Considerations GeneralInstallation ServiceOutlet Mount Primer Optional Lock−Off Adjustment Inlet Mount Figure 4-5 Garretson KN Fuel ValveGeneral Section Troubleshooting and MaintenanceEngine Table 5-1 General Troubleshooting Guide Problems and SolutionsCheck battery supply is present on the Starter output of module Table 5-2 Troubleshooting Guide Digital Controller OnlyCheck DC supply voltage is not above 35 Volts or below 9 Volts Service Table 5-3 Troubleshooting Guide Analog Controller OnlyVerify the engine is at a complete stop before trying to reset Engine alarms are ON for high engineOperator Panel Configuration Figure A-1 AE8 Operator Panel Appendix A Series AE8Figure A-3 Frame Assembly Figure A-2 Alternator AssemblyTable A-1 Generator Set Parts List A-2 Series AE8Continued Table A-1 Generator Set Parts ListA-4 Series AE8 Figure A-4 AE8 Customer Connection DiagramMN2415 MN2415 Figure A-5 AE8 Open Frame Wiring DiagramSeries AE8 A-5 A-6 Series AE8 Figure A-6 AE8 Enclosed Wiring DiagramMN2415 Operator Panel Configuration Figure B-1 AE10 Operator Panel Appendix B Series AE10Figure B-3 Frame Assembly Figure B-2 Alternator AssemblyTable B-1 Generator Set Parts List MN2415 Table B-1 Generator Set Parts ListSeries AE10 B-3 B-4 Series AE10 Figure B-4 AE10 Customer Connection DiagramMN2415 MN2415 Figure B-5 AE10 Open Frame Wiring DiagramSeries AE10 B-5 B-6 Series AE10 Figure B-6 AE10 Enclosed Wiring DiagramMN2415 Operator Panel Configuration Figure C-1 AE11 Operator Panel Appendix C Series AE11Shutdown Warning Indicators Warning or Shutdown IndicatorsFigure C-2 Alternator Assembly Replacement PartsFigure C-3 Frame Assembly Table C-1 Generator Set Parts ListConversion from LPG to Natural Gas Optional Procedure Table C-1 Generator Set Parts List ContinuedFigure C-4 Figure C-6 Figure C-5L1 GEN L2 GENMN2415 Figure C-7 AE11 Customer Connection DiagramSeries AE11 C-5 C-6 Series AE11 Figure C-8 AE11 Generator Connection DiagramMN2415 MN2415 Figure C-9 AE11 Engine Connection DiagramSeries AE11 C-7 2. Remove bullet connector from BLK/WHT wire. Substitute WD1000F23 Figure C-10 AE11 Connection DiagramC-8 Series AE11 MN2415 MN2415 Figure C-11 AE11 Customer Wiring Interface DiagramSeries AE11 C-9 MN2415 C-10 Series AE11Operator Panel Configuration Figure D-1 AE25 Operator Panel Appendix D Series AE25Master Control Switch Natural/LP Gas Selector SwitchFigure D-2 Alternator Assembly Replacement PartsFigure D-3 Frame Assembly Table D-1 Generator Set Parts ListMN2415 Table D-1 Generator Set Parts List ContinuedSeries AE25 D-3 D-4 Series AE25 Figure D-4 AE25 Receptacle Connection DiagramMN2415 MN2415 Figure D-5 AE25 Engine Compartment Connection DiagramSeries AE25 D-5 D-6 Series AE25 Figure D-6 AE25 Control Box Connection DiagramMN2415 396−16 CHEONGCHEON 2−DONG Baldor District Offices3233 NORTH ARLINGTON HEIGHTS Baldor Electric Company BALDOR ELECTRIC COMPANY P.O. Box Ft. Smith, AR 479 Fax 479MN2415 5/05