Manuals / Baldor / Lawn and Garden / Portable Generator

Baldor AE11, AE10, AE25, AE8 Figure C-5, Figure C-6, L1 GEN, L2 GEN, L3 GEN, N Gen, G Gen, Terminal

Models: AE8 AE25 AE10 AE11

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7.Remove the insert from the 90° elbow, Figure C-5.

8.Connect the hose and hose clamp to the 90° elbow.

Figure C-5

90° Elbow with LPG	Hose (fuel line) and
Insert removed.	clamp installed

Insert

9.Remove the control box cover by removing the six 7/16” bolts. to gain access to the customer connection terminal strips.

10.Remove the jumper assembly attached to the demand regulator.

11.Locate the two terminals labeled FUEL JUMPER and connect the jumper assembly between them.

12.Install the control box cover and the front panel. The unit has now been converted to operate on Natural Gas.

Figure C-6

		L1 GEN
		L2 GEN
	Jumper attached	L3 GEN
	Jumper attached	N GEN
	to K−N Regulator	N GEN
	to K−N Regulator
		N
		G GEN
		Grounding
		Electrode
		Terminal

L1 BAT Charger

N BAT Charger

G BAT Charger

Remote Start

Fuel Jumper

Wiring Diagrams Wiring diagrams for these generators are contained on the following pages of this appendix.

C-4 Series AE11

MN2415

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Baldor AE11, AE10, AE25, AE8 manual Figure C-5, Figure C-6, L1 GEN, L2 GEN, L3 GEN, N Gen, G Gen, Terminal

Contents

Installation & Operating Manual Automatic EmergencyGenerator AE8, AE10, AE11 and AE25CALIFORNIA PROPOSITION 65 WARNING CALIFORNIA PROPOSITION 65 WARNINGTable of Contents SectionSection SectionAppendix A Appendix BAppendix C Appendix DSection Product Safety Information Safety Noticedisconnect all electrical loads before starting the generator Read This Manual ThoroughlySymbols IMPORTANT SAFETY INSTRUCTIONSPrecaution Statements Used In This Manual OperationOperation Warning Statements Continued BurnWarning Statements Continued Installation Warning Statements Continued Maintenance Caution Statements Section General Information Limited WarrantyLabor Parts2-2 General Information MN2415Section Receiving & Installation Figure 3-1 Generator Lifting & MountingAE8 & AE10 AE11Engine Cooling Indoor Location Continued Ventilation TestHot Exhaust Gasses Guidelines for Exhaust SystemInstallation Table 3-1 Physical DimensionsWeight Indoor Location ContinuedFuel Connections Table 3-2 Fuel Consumption Natural and LPGGeneral Considerations Example Determining Pipe Size for Natural GasNatural Gas Connections Do Not guess, be sure pipe size is adequate for required flow rateTable 3-3 Natural Gas Flow Rate Cubic Feet per Hour per Pipe Length Figure 3-2 Gas Line ConnectionsExample Determining Pipe Size for LPG Table 3-4 LP Gas Flow Rate Cubic Feet per Hour per Pipe LengthTransfer Switch Considerations Battery Charger Considerations1 Phase General Wiring Considerations Single Phase Power ConnectionsFigure 3-3 Single Phase Output Power Connections Remote Start and Battery Charger ConnectionsSingle Phase Power Connections Figure 3-5 Single Phase Output Power ConnectionsRemote Start and Battery Charger Connections Figure 3-6 Remote Start & Battery ConnectionsSingle Phase Power Connections Figure 3-7 Single Phase Output Power ConnectionsRemote Start and Battery Charger Connections Fuel Jumper IN = Natural Gas OUT = LPGSingle Phase Power Connections Figure 3-9 Single Phase Output Power ConnectionsRemote Start and Battery Charger Connections Figure 3-10 Remote Start & Battery ConnectionsNut Washer Ground Wire Lug Washer Frame Ground ConnectionFigure 3-11 Frame Ground Connection Coolant Level1. Remove watches, rings, necklaces and all other metal objects Figure 3-12 Battery Installation Recommended Engine Oil and Battery TypeTable 3-5 Recommended Engine Oil and Battery Type SUMMERPost Installation Checks Post Installation Checks Continued 3-18 Receiving & Installation MN2415Section Operation Shutdown Warning IndicatorsWarning or Shutdown Indicators Operator Control PanelMaster Control Switch Natural/LP Gas Selector SwitchFigure 4-3 Operator Control Panel AE25 Display LampsAutomatic Fault Shutdown AE11 and AE25 Manual Start/Stop All modelsAutomatic Start/Stop All models AE11 Operating Procedures Auto Start OperationWarnings and Shutdowns Warnings ShutdownsEditing the Configuration Access Configuration Editor FigureFigure 4-4 Configuration Editor Access Editing The ConfigurationTable 4-1 Programmable Functions and Values If this is enabled, the starter motor will after the oil pressure switch detects oil pressureTable 4-1 Programmable Functions and Values Continued Programmable input, can be configured to on of the following Table 4-1 Programmable Functions and Values ContinuedConnected to plant battery positive Recommended Fuse 2A Electrical ConnectionsTable 4-2 Engine Controller Terminal Identification Garretson Model KN Fuel Valve Considerations GeneralService InstallationOutlet Mount Primer Optional Lock−Off Adjustment Inlet Mount Figure 4-5 Garretson KN Fuel ValveSection Troubleshooting and Maintenance GeneralEngine Problems and Solutions Table 5-1 General Troubleshooting GuideTable 5-2 Troubleshooting Guide Digital Controller Only Check battery supply is present on the Starter output of moduleCheck DC supply voltage is not above 35 Volts or below 9 Volts Table 5-3 Troubleshooting Guide Analog Controller Only ServiceVerify the engine is at a complete stop before trying to reset Engine alarms are ON for high engineAppendix A Series AE8 Operator Panel Configuration Figure A-1 AE8 Operator PanelFigure A-2 Alternator Assembly Figure A-3 Frame AssemblyTable A-1 Generator Set Parts List A-2 Series AE8Table A-1 Generator Set Parts List ContinuedFigure A-4 AE8 Customer Connection Diagram A-4 Series AE8MN2415 Figure A-5 AE8 Open Frame Wiring Diagram MN2415Series AE8 A-5 Figure A-6 AE8 Enclosed Wiring Diagram A-6 Series AE8MN2415 Appendix B Series AE10 Operator Panel Configuration Figure B-1 AE10 Operator PanelFigure B-2 Alternator Assembly Figure B-3 Frame AssemblyTable B-1 Generator Set Parts List Table B-1 Generator Set Parts List MN2415Series AE10 B-3 Figure B-4 AE10 Customer Connection Diagram B-4 Series AE10MN2415 Figure B-5 AE10 Open Frame Wiring Diagram MN2415Series AE10 B-5 Figure B-6 AE10 Enclosed Wiring Diagram B-6 Series AE10MN2415 Appendix C Series AE11 Operator Panel Configuration Figure C-1 AE11 Operator PanelShutdown Warning Indicators Warning or Shutdown IndicatorsReplacement Parts Figure C-2 Alternator AssemblyFigure C-3 Frame Assembly Table C-1 Generator Set Parts ListTable C-1 Generator Set Parts List Continued Conversion from LPG to Natural Gas Optional ProcedureFigure C-4 Figure C-5 Figure C-6L1 GEN L2 GENFigure C-7 AE11 Customer Connection Diagram MN2415Series AE11 C-5 Figure C-8 AE11 Generator Connection Diagram C-6 Series AE11MN2415 Figure C-9 AE11 Engine Connection Diagram MN2415Series AE11 C-7 Figure C-10 AE11 Connection Diagram 2. Remove bullet connector from BLK/WHT wire. Substitute WD1000F23C-8 Series AE11 MN2415 Figure C-11 AE11 Customer Wiring Interface Diagram MN2415Series AE11 C-9 C-10 Series AE11 MN2415Appendix D Series AE25 Operator Panel Configuration Figure D-1 AE25 Operator PanelMaster Control Switch Natural/LP Gas Selector SwitchReplacement Parts Figure D-2 Alternator AssemblyFigure D-3 Frame Assembly Table D-1 Generator Set Parts ListTable D-1 Generator Set Parts List Continued MN2415Series AE25 D-3 Figure D-4 AE25 Receptacle Connection Diagram D-4 Series AE25MN2415 Figure D-5 AE25 Engine Compartment Connection Diagram MN2415Series AE25 D-5 Figure D-6 AE25 Control Box Connection Diagram D-6 Series AE25MN2415 Baldor District Offices 396−16 CHEONGCHEON 2−DONG3233 NORTH ARLINGTON HEIGHTS BALDOR ELECTRIC COMPANY P.O. Box Ft. Smith, AR 479 Fax 479 Baldor Electric CompanyMN2415 5/05

Figure C-5

Figure C-6

L1 GEN

L2 GEN

L3 GEN

N GEN

G GEN

Terminal

L1 BAT Charger