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Baldor AE25, AE11, AE10, AE8 manual Receiving & Installation, MN2415

Models: AE8 AE25 AE10 AE11

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3-18 Receiving & Installation

3-18 Receiving & Installation

MN2415

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Baldor AE25, AE11, AE10, AE8 manual Receiving & Installation, MN2415

Contents

Generator Installation & Operating ManualAutomatic Emergency AE8, AE10, AE11 and AE25CALIFORNIA PROPOSITION 65 WARNING CALIFORNIA PROPOSITION 65 WARNINGSection Table of ContentsSection SectionAppendix C Appendix AAppendix B Appendix Ddisconnect all electrical loads before starting the generator Section Product Safety InformationSafety Notice Read This Manual ThoroughlyPrecaution Statements Used In This Manual SymbolsIMPORTANT SAFETY INSTRUCTIONS OperationOperation Warning Statements Continued BurnWarning Statements Continued Installation Warning Statements Continued Maintenance Caution Statements Labor Section General InformationLimited Warranty Parts2-2 General Information MN2415AE8 & AE10 Section Receiving & InstallationFigure 3-1 Generator Lifting & Mounting AE11Engine Cooling Hot Exhaust Gasses Indoor Location ContinuedVentilation Test Guidelines for Exhaust SystemWeight InstallationTable 3-1 Physical Dimensions Indoor Location ContinuedGeneral Considerations Fuel ConnectionsTable 3-2 Fuel Consumption Natural and LPG Example Determining Pipe Size for Natural GasTable 3-3 Natural Gas Flow Rate Cubic Feet per Hour per Pipe Length Natural Gas ConnectionsDo Not guess, be sure pipe size is adequate for required flow rate Figure 3-2 Gas Line ConnectionsExample Determining Pipe Size for LPG Table 3-4 LP Gas Flow Rate Cubic Feet per Hour per Pipe LengthTransfer Switch Considerations Battery Charger Considerations1 Phase Figure 3-3 Single Phase Output Power Connections General Wiring ConsiderationsSingle Phase Power Connections Remote Start and Battery Charger ConnectionsRemote Start and Battery Charger Connections Single Phase Power ConnectionsFigure 3-5 Single Phase Output Power Connections Figure 3-6 Remote Start & Battery ConnectionsRemote Start and Battery Charger Connections Single Phase Power ConnectionsFigure 3-7 Single Phase Output Power Connections Fuel Jumper IN = Natural Gas OUT = LPGRemote Start and Battery Charger Connections Single Phase Power ConnectionsFigure 3-9 Single Phase Output Power Connections Figure 3-10 Remote Start & Battery ConnectionsFigure 3-11 Frame Ground Connection Nut Washer Ground Wire Lug WasherFrame Ground Connection Coolant Level1. Remove watches, rings, necklaces and all other metal objects Table 3-5 Recommended Engine Oil and Battery Type Figure 3-12 Battery InstallationRecommended Engine Oil and Battery Type SUMMERPost Installation Checks Post Installation Checks Continued 3-18 Receiving & Installation MN2415Warning or Shutdown Indicators Section OperationShutdown Warning Indicators Operator Control PanelFigure 4-3 Operator Control Panel AE25 Master Control SwitchNatural/LP Gas Selector Switch Display LampsAutomatic Fault Shutdown AE11 and AE25 Manual Start/Stop All modelsAutomatic Start/Stop All models Warnings and Shutdowns Warnings AE11 Operating ProceduresAuto Start Operation ShutdownsFigure 4-4 Configuration Editor Access Editing the ConfigurationAccess Configuration Editor Figure Editing The ConfigurationTable 4-1 Programmable Functions and Values If this is enabled, the starter motor will after the oil pressure switch detects oil pressureTable 4-1 Programmable Functions and Values Continued Programmable input, can be configured to on of the following Table 4-1 Programmable Functions and Values ContinuedTable 4-2 Engine Controller Terminal Identification Connected to plant battery positive Recommended Fuse 2AElectrical Connections Garretson Model KN Fuel Valve Considerations GeneralOutlet Mount Primer Optional Lock−Off Adjustment Inlet Mount ServiceInstallation Figure 4-5 Garretson KN Fuel ValveSection Troubleshooting and Maintenance GeneralEngine Problems and Solutions Table 5-1 General Troubleshooting GuideTable 5-2 Troubleshooting Guide Digital Controller Only Check battery supply is present on the Starter output of moduleCheck DC supply voltage is not above 35 Volts or below 9 Volts Verify the engine is at a complete stop before trying to reset Table 5-3 Troubleshooting Guide Analog Controller OnlyService Engine alarms are ON for high engineAppendix A Series AE8 Operator Panel Configuration Figure A-1 AE8 Operator PanelTable A-1 Generator Set Parts List Figure A-2 Alternator AssemblyFigure A-3 Frame Assembly A-2 Series AE8Table A-1 Generator Set Parts List ContinuedFigure A-4 AE8 Customer Connection Diagram A-4 Series AE8MN2415 Figure A-5 AE8 Open Frame Wiring Diagram MN2415Series AE8 A-5 Figure A-6 AE8 Enclosed Wiring Diagram A-6 Series AE8MN2415 Appendix B Series AE10 Operator Panel Configuration Figure B-1 AE10 Operator PanelFigure B-2 Alternator Assembly Figure B-3 Frame AssemblyTable B-1 Generator Set Parts List Table B-1 Generator Set Parts List MN2415Series AE10 B-3 Figure B-4 AE10 Customer Connection Diagram B-4 Series AE10MN2415 Figure B-5 AE10 Open Frame Wiring Diagram MN2415Series AE10 B-5 Figure B-6 AE10 Enclosed Wiring Diagram B-6 Series AE10MN2415 Shutdown Warning Indicators Appendix C Series AE11Operator Panel Configuration Figure C-1 AE11 Operator Panel Warning or Shutdown IndicatorsFigure C-3 Frame Assembly Replacement PartsFigure C-2 Alternator Assembly Table C-1 Generator Set Parts ListTable C-1 Generator Set Parts List Continued Conversion from LPG to Natural Gas Optional ProcedureFigure C-4 L1 GEN Figure C-5Figure C-6 L2 GENFigure C-7 AE11 Customer Connection Diagram MN2415Series AE11 C-5 Figure C-8 AE11 Generator Connection Diagram C-6 Series AE11MN2415 Figure C-9 AE11 Engine Connection Diagram MN2415Series AE11 C-7 Figure C-10 AE11 Connection Diagram 2. Remove bullet connector from BLK/WHT wire. Substitute WD1000F23C-8 Series AE11 MN2415 Figure C-11 AE11 Customer Wiring Interface Diagram MN2415Series AE11 C-9 C-10 Series AE11 MN2415Master Control Switch Appendix D Series AE25Operator Panel Configuration Figure D-1 AE25 Operator Panel Natural/LP Gas Selector SwitchFigure D-3 Frame Assembly Replacement PartsFigure D-2 Alternator Assembly Table D-1 Generator Set Parts ListTable D-1 Generator Set Parts List Continued MN2415Series AE25 D-3 Figure D-4 AE25 Receptacle Connection Diagram D-4 Series AE25MN2415 Figure D-5 AE25 Engine Compartment Connection Diagram MN2415Series AE25 D-5 Figure D-6 AE25 Control Box Connection Diagram D-6 Series AE25MN2415 Baldor District Offices 396−16 CHEONGCHEON 2−DONG3233 NORTH ARLINGTON HEIGHTS MN2415 BALDOR ELECTRIC COMPANY P.O. Box Ft. Smith, AR 479 Fax 479Baldor Electric Company 5/05