Manuals / Baldor / Lawn and Garden / Portable Generator

Baldor AE11, AE10, AE25, AE8 manual Figure B-2 Alternator Assembly, Figure B-3 Frame Assembly

Models: AE8 AE25 AE10 AE11

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Replacement Parts Replacement parts assembly views for the Generator set are shown in Figure B-2and B-3. Parts information is provided in Table B-1. Engine parts are identified in the engine manual that was provided with your generator set.

Figure B-2 Alternator Assembly

8	7
	RM1088A07

1	21
1
	2

Figure B-3 Frame Assembly

Table B-1 Generator Set Parts List

Ref No.	Part No.	Description	Open	Enclosed

1	HB6177A01	Adaptor, Engine	X	X
2	62FN4002	Fan	X	X
3	62RA014A00	Rotor Assembly	X	X
4	BG6207H03	Rotor Bearing	X	X
5	62SA0006A00	Stator Assembly	X	X
6	62EX5001A01	Exciter Assembly	X	X
7	62EP3202A01	Bearing Bracket	X	X
8	HA3188A00	Rotor Bolt (Rotor to Engine)	X	X
Not Shown	HB7023A00	Rotor End Plate		X
15	RM1088A07	Isolator	X	X
20	BA0198A00	Base Frame	X
20	BA5000A00	Base Frame		X
21	HB7025A00	Engine Mounting Foot	X	X
22	HB7002A08	Engine end frame cross member	X	X
23	HB6068A00	Alternator end frame cross member	X	X

B-2 Series AE10

MN2415

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Baldor AE11, AE10, AE25, AE8 Figure B-2 Alternator Assembly, Figure B-3 Frame Assembly, Table B-1 Generator Set Parts List

Contents

Installation & Operating Manual Automatic EmergencyGenerator AE8, AE10, AE11 and AE25CALIFORNIA PROPOSITION 65 WARNING CALIFORNIA PROPOSITION 65 WARNINGTable of Contents SectionSection SectionAppendix A Appendix BAppendix C Appendix DSection Product Safety Information Safety Noticedisconnect all electrical loads before starting the generator Read This Manual ThoroughlySymbols IMPORTANT SAFETY INSTRUCTIONSPrecaution Statements Used In This Manual OperationOperation Warning Statements Continued BurnWarning Statements Continued Installation Warning Statements Continued Maintenance Caution Statements Section General Information Limited WarrantyLabor Parts2-2 General Information MN2415Section Receiving & Installation Figure 3-1 Generator Lifting & MountingAE8 & AE10 AE11Engine Cooling Indoor Location Continued Ventilation TestHot Exhaust Gasses Guidelines for Exhaust SystemInstallation Table 3-1 Physical DimensionsWeight Indoor Location ContinuedFuel Connections Table 3-2 Fuel Consumption Natural and LPGGeneral Considerations Example Determining Pipe Size for Natural GasNatural Gas Connections Do Not guess, be sure pipe size is adequate for required flow rateTable 3-3 Natural Gas Flow Rate Cubic Feet per Hour per Pipe Length Figure 3-2 Gas Line ConnectionsExample Determining Pipe Size for LPG Table 3-4 LP Gas Flow Rate Cubic Feet per Hour per Pipe LengthBattery Charger Considerations Transfer Switch Considerations1 Phase General Wiring Considerations Single Phase Power ConnectionsFigure 3-3 Single Phase Output Power Connections Remote Start and Battery Charger ConnectionsSingle Phase Power Connections Figure 3-5 Single Phase Output Power ConnectionsRemote Start and Battery Charger Connections Figure 3-6 Remote Start & Battery ConnectionsSingle Phase Power Connections Figure 3-7 Single Phase Output Power ConnectionsRemote Start and Battery Charger Connections Fuel Jumper IN = Natural Gas OUT = LPGSingle Phase Power Connections Figure 3-9 Single Phase Output Power ConnectionsRemote Start and Battery Charger Connections Figure 3-10 Remote Start & Battery ConnectionsNut Washer Ground Wire Lug Washer Frame Ground ConnectionFigure 3-11 Frame Ground Connection Coolant Level1. Remove watches, rings, necklaces and all other metal objects Figure 3-12 Battery Installation Recommended Engine Oil and Battery TypeTable 3-5 Recommended Engine Oil and Battery Type SUMMERPost Installation Checks Post Installation Checks Continued 3-18 Receiving & Installation MN2415Section Operation Shutdown Warning IndicatorsWarning or Shutdown Indicators Operator Control PanelMaster Control Switch Natural/LP Gas Selector SwitchFigure 4-3 Operator Control Panel AE25 Display LampsManual Start/Stop All models Automatic Fault Shutdown AE11 and AE25Automatic Start/Stop All models AE11 Operating Procedures Auto Start OperationWarnings and Shutdowns Warnings ShutdownsEditing the Configuration Access Configuration Editor FigureFigure 4-4 Configuration Editor Access Editing The ConfigurationTable 4-1 Programmable Functions and Values after the oil pressure switch detects oil pressure If this is enabled, the starter motor willTable 4-1 Programmable Functions and Values Continued Programmable input, can be configured to on of the following Table 4-1 Programmable Functions and Values ContinuedConnected to plant battery positive Recommended Fuse 2A Electrical ConnectionsTable 4-2 Engine Controller Terminal Identification Garretson Model KN Fuel Valve Considerations GeneralService InstallationOutlet Mount Primer Optional Lock−Off Adjustment Inlet Mount Figure 4-5 Garretson KN Fuel ValveGeneral Section Troubleshooting and MaintenanceEngine Problems and Solutions Table 5-1 General Troubleshooting GuideCheck battery supply is present on the Starter output of module Table 5-2 Troubleshooting Guide Digital Controller OnlyCheck DC supply voltage is not above 35 Volts or below 9 Volts Table 5-3 Troubleshooting Guide Analog Controller Only ServiceVerify the engine is at a complete stop before trying to reset Engine alarms are ON for high engineAppendix A Series AE8 Operator Panel Configuration Figure A-1 AE8 Operator PanelFigure A-2 Alternator Assembly Figure A-3 Frame AssemblyTable A-1 Generator Set Parts List A-2 Series AE8Table A-1 Generator Set Parts List ContinuedA-4 Series AE8 Figure A-4 AE8 Customer Connection DiagramMN2415 MN2415 Figure A-5 AE8 Open Frame Wiring DiagramSeries AE8 A-5 A-6 Series AE8 Figure A-6 AE8 Enclosed Wiring DiagramMN2415 Appendix B Series AE10 Operator Panel Configuration Figure B-1 AE10 Operator PanelFigure B-3 Frame Assembly Figure B-2 Alternator AssemblyTable B-1 Generator Set Parts List MN2415 Table B-1 Generator Set Parts ListSeries AE10 B-3 B-4 Series AE10 Figure B-4 AE10 Customer Connection DiagramMN2415 MN2415 Figure B-5 AE10 Open Frame Wiring DiagramSeries AE10 B-5 B-6 Series AE10 Figure B-6 AE10 Enclosed Wiring DiagramMN2415 Appendix C Series AE11 Operator Panel Configuration Figure C-1 AE11 Operator PanelShutdown Warning Indicators Warning or Shutdown IndicatorsReplacement Parts Figure C-2 Alternator AssemblyFigure C-3 Frame Assembly Table C-1 Generator Set Parts ListConversion from LPG to Natural Gas Optional Procedure Table C-1 Generator Set Parts List ContinuedFigure C-4 Figure C-5 Figure C-6L1 GEN L2 GENMN2415 Figure C-7 AE11 Customer Connection DiagramSeries AE11 C-5 C-6 Series AE11 Figure C-8 AE11 Generator Connection DiagramMN2415 MN2415 Figure C-9 AE11 Engine Connection DiagramSeries AE11 C-7 2. Remove bullet connector from BLK/WHT wire. Substitute WD1000F23 Figure C-10 AE11 Connection DiagramC-8 Series AE11 MN2415 MN2415 Figure C-11 AE11 Customer Wiring Interface DiagramSeries AE11 C-9 C-10 Series AE11 MN2415Appendix D Series AE25 Operator Panel Configuration Figure D-1 AE25 Operator PanelMaster Control Switch Natural/LP Gas Selector SwitchReplacement Parts Figure D-2 Alternator AssemblyFigure D-3 Frame Assembly Table D-1 Generator Set Parts ListMN2415 Table D-1 Generator Set Parts List ContinuedSeries AE25 D-3 D-4 Series AE25 Figure D-4 AE25 Receptacle Connection DiagramMN2415 MN2415 Figure D-5 AE25 Engine Compartment Connection DiagramSeries AE25 D-5 D-6 Series AE25 Figure D-6 AE25 Control Box Connection DiagramMN2415 396−16 CHEONGCHEON 2−DONG Baldor District Offices3233 NORTH ARLINGTON HEIGHTS BALDOR ELECTRIC COMPANY P.O. Box Ft. Smith, AR 479 Fax 479 Baldor Electric CompanyMN2415 5/05