Manuals / Baldor / Lawn and Garden / Portable Generator

Baldor AE8, AE11, AE10, AE25 manual Table C-1 Generator Set Parts List Continued, Figure C-4

Models: AE8 AE25 AE10 AE11

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Table C-1Generator Set Parts List Continued

		Table C-1Generator Set Parts List Continued

Ref No.	Part No.	Description

Not Shown	EH0491A02	Enclosure, Top
Not Shown	EH0491A11	Enclosure, Access Panel
Not Shown	EH0491A01	Enclosure, Front
Not Shown	EH0491A10	Enclosure, Right Side (Hinge) & Rear
Not Shown	EH0491A13	Enclosure, Left Side (Latch) & Front
Not Shown	HB2414A05	Latch
Not Shown	HW2409A21	Hinge, Nylon
Not Shown	HW2409A22	Hinge, Nylon
Not Shown	HW2410A02	Gas Spring, 30 lb.
Not Shown	EH0309A02	Control Box
Not Shown	EM0046A00	Engine Controller, 4110 Auto Start
Not Shown	RE5031A01	Relay
Not Shown	EM0027A01	Voltage Regulator (AVC63−20.)
Not Shown	CK0070A29	Circuit Breaker 50Amp
Not Shown	FU066A02	Fuse, AGC1
Not Shown	FU066A00	Fuse, MTH−5
Not Shown	SE0057A02	Solenoid, Engine Starting 12V
Not Shown	EA5038A00	Muffler
Not Shown	HB6116A00	Battery Tie Down
Not Shown	HA3187A12	Battery Tie Down Bolt
Not Shown	EA0010A04	Battery Charger, 12V, 2AMP
Not Shown	EA0000A00	Regulator, K−N, Manual Prime
Not Shown	SE0071A00	Solenoid, Automatic Gas Valve

Conversion from LPG to Natural Gas Optional Procedure

If this is a new installation, begin with step 5.

If the generator has been installed, ensure that the following steps are performed:

1.Place the controller in the OFF position.

2.Place the circuit breaker in the OPEN position.

3.Turn off the LPG supply.

Disconnect and remove the LPG equipment and hoses.

4.Disconnect the negative terminal from the starting battery.

Figure C-4

90° Elbow

K−N Regulator

Insert

5.Open the lid and remove the front panel by removing the two 7/16” bolts along the top edge of the front panel.

6.Remove the hose that connects to the 90° elbow at the top of the demand (K−N) regulator, Figure C-4.

MN2415

Series AE11 C-3

Image 59

Baldor AE8 Table C-1 Generator Set Parts List Continued, Conversion from LPG to Natural Gas Optional Procedure, Figure C-4

Contents

AE8, AE10, AE11 and AE25 Installation & Operating ManualAutomatic Emergency GeneratorCALIFORNIA PROPOSITION 65 WARNING CALIFORNIA PROPOSITION 65 WARNINGSection Table of ContentsSection SectionAppendix D Appendix AAppendix B Appendix CRead This Manual Thoroughly Section Product Safety InformationSafety Notice disconnect all electrical loads before starting the generatorOperation SymbolsIMPORTANT SAFETY INSTRUCTIONS Precaution Statements Used In This ManualBurn Operation Warning Statements ContinuedWarning Statements Continued Installation Warning Statements Continued Maintenance Caution Statements Parts Section General InformationLimited Warranty LaborMN2415 2-2 General InformationAE11 Section Receiving & InstallationFigure 3-1 Generator Lifting & Mounting AE8 & AE10Engine Cooling Guidelines for Exhaust System Indoor Location ContinuedVentilation Test Hot Exhaust GassesIndoor Location Continued InstallationTable 3-1 Physical Dimensions WeightExample Determining Pipe Size for Natural Gas Fuel ConnectionsTable 3-2 Fuel Consumption Natural and LPG General ConsiderationsFigure 3-2 Gas Line Connections Natural Gas ConnectionsDo Not guess, be sure pipe size is adequate for required flow rate Table 3-3 Natural Gas Flow Rate Cubic Feet per Hour per Pipe LengthTable 3-4 LP Gas Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPG1 Phase Transfer Switch ConsiderationsBattery Charger Considerations Remote Start and Battery Charger Connections General Wiring ConsiderationsSingle Phase Power Connections Figure 3-3 Single Phase Output Power ConnectionsFigure 3-6 Remote Start & Battery Connections Single Phase Power ConnectionsFigure 3-5 Single Phase Output Power Connections Remote Start and Battery Charger ConnectionsFuel Jumper IN = Natural Gas OUT = LPG Single Phase Power ConnectionsFigure 3-7 Single Phase Output Power Connections Remote Start and Battery Charger ConnectionsFigure 3-10 Remote Start & Battery Connections Single Phase Power ConnectionsFigure 3-9 Single Phase Output Power Connections Remote Start and Battery Charger ConnectionsCoolant Level Nut Washer Ground Wire Lug WasherFrame Ground Connection Figure 3-11 Frame Ground Connection1. Remove watches, rings, necklaces and all other metal objects SUMMER Figure 3-12 Battery InstallationRecommended Engine Oil and Battery Type Table 3-5 Recommended Engine Oil and Battery TypePost Installation Checks Post Installation Checks Continued MN2415 3-18 Receiving & InstallationOperator Control Panel Section OperationShutdown Warning Indicators Warning or Shutdown IndicatorsDisplay Lamps Master Control SwitchNatural/LP Gas Selector Switch Figure 4-3 Operator Control Panel AE25Automatic Start/Stop All models Automatic Fault Shutdown AE11 and AE25Manual Start/Stop All models Shutdowns AE11 Operating ProceduresAuto Start Operation Warnings and Shutdowns WarningsEditing The Configuration Editing the ConfigurationAccess Configuration Editor Figure Figure 4-4 Configuration Editor AccessTable 4-1 Programmable Functions and Values Table 4-1 Programmable Functions and Values Continued If this is enabled, the starter motor willafter the oil pressure switch detects oil pressure Table 4-1 Programmable Functions and Values Continued Programmable input, can be configured to on of the followingGarretson Model KN Fuel Valve Considerations General Connected to plant battery positive Recommended Fuse 2AElectrical Connections Table 4-2 Engine Controller Terminal IdentificationFigure 4-5 Garretson KN Fuel Valve ServiceInstallation Outlet Mount Primer Optional Lock−Off Adjustment Inlet MountEngine Section Troubleshooting and MaintenanceGeneral Table 5-1 General Troubleshooting Guide Problems and SolutionsCheck DC supply voltage is not above 35 Volts or below 9 Volts Table 5-2 Troubleshooting Guide Digital Controller OnlyCheck battery supply is present on the Starter output of module Engine alarms are ON for high engine Table 5-3 Troubleshooting Guide Analog Controller OnlyService Verify the engine is at a complete stop before trying to resetOperator Panel Configuration Figure A-1 AE8 Operator Panel Appendix A Series AE8A-2 Series AE8 Figure A-2 Alternator AssemblyFigure A-3 Frame Assembly Table A-1 Generator Set Parts ListContinued Table A-1 Generator Set Parts ListMN2415 Figure A-4 AE8 Customer Connection DiagramA-4 Series AE8 Series AE8 A-5 Figure A-5 AE8 Open Frame Wiring DiagramMN2415 MN2415 Figure A-6 AE8 Enclosed Wiring DiagramA-6 Series AE8 Operator Panel Configuration Figure B-1 AE10 Operator Panel Appendix B Series AE10Table B-1 Generator Set Parts List Figure B-2 Alternator AssemblyFigure B-3 Frame Assembly Series AE10 B-3 Table B-1 Generator Set Parts ListMN2415 MN2415 Figure B-4 AE10 Customer Connection DiagramB-4 Series AE10 Series AE10 B-5 Figure B-5 AE10 Open Frame Wiring DiagramMN2415 MN2415 Figure B-6 AE10 Enclosed Wiring DiagramB-6 Series AE10 Warning or Shutdown Indicators Appendix C Series AE11Operator Panel Configuration Figure C-1 AE11 Operator Panel Shutdown Warning IndicatorsTable C-1 Generator Set Parts List Replacement PartsFigure C-2 Alternator Assembly Figure C-3 Frame AssemblyFigure C-4 Table C-1 Generator Set Parts List ContinuedConversion from LPG to Natural Gas Optional Procedure L2 GEN Figure C-5Figure C-6 L1 GENSeries AE11 C-5 Figure C-7 AE11 Customer Connection DiagramMN2415 MN2415 Figure C-8 AE11 Generator Connection DiagramC-6 Series AE11 Series AE11 C-7 Figure C-9 AE11 Engine Connection DiagramMN2415 C-8 Series AE11 MN2415 Figure C-10 AE11 Connection Diagram2. Remove bullet connector from BLK/WHT wire. Substitute WD1000F23 Series AE11 C-9 Figure C-11 AE11 Customer Wiring Interface DiagramMN2415 MN2415 C-10 Series AE11Natural/LP Gas Selector Switch Appendix D Series AE25Operator Panel Configuration Figure D-1 AE25 Operator Panel Master Control SwitchTable D-1 Generator Set Parts List Replacement PartsFigure D-2 Alternator Assembly Figure D-3 Frame AssemblySeries AE25 D-3 Table D-1 Generator Set Parts List ContinuedMN2415 MN2415 Figure D-4 AE25 Receptacle Connection DiagramD-4 Series AE25 Series AE25 D-5 Figure D-5 AE25 Engine Compartment Connection DiagramMN2415 MN2415 Figure D-6 AE25 Control Box Connection DiagramD-6 Series AE25 3233 NORTH ARLINGTON HEIGHTS Baldor District Offices396−16 CHEONGCHEON 2−DONG 5/05 BALDOR ELECTRIC COMPANY P.O. Box Ft. Smith, AR 479 Fax 479Baldor Electric Company MN2415