Baldor AE8, AE11, AE10, AE25 manual 2 Troubleshooting Guide Digital Controller Only

Models: AE8 AE25 AE10 AE11

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Table 5-2 Troubleshooting Guide (Digital Controller Only)

Table 5-2 Troubleshooting Guide (Digital Controller Only)

Problem

Possible Cause

Remedy

 

 

 

Controller does not power up even with

Wiring Mistake

Check the battery and wiring to the unit. Check the DC supply.

correct DC power applied

Loss of DC Supply

Check the DC fuse.

 

 

Check DC supply voltage is not above 35 Volts or below 9 Volts.

 

 

Check the operating temperature is not above 70 °C.

 

 

 

Low Oil Pressure fault

Low Oil Pressure

Check engine oil pressure.

 

Defect in sender or wiring

Check oil pressure switch and wiring.

 

 

Check switch polarity (i.e. Normally Open or Normally Closed).

High Engine Temperature fault

Excessive Temperature

Check engine temperature.

 

Defect in sender or wiring

Check switch and wiring.

 

 

Check switch polarity (i.e. Normally Open or Normally Closed).

Shutdown fault

Fault Trip

Clear trip condition and reset controller.

 

Failed switch or wiring

Check switch and wiring of fault indicated by the LED.

 

 

Check configuration of input.

 

 

 

Fail to Start is activated after pre−set

No fuel

Check fuel solenoid is on and battery supply is present at solenoid.

number of attempts to start

No starting current to starter motor

Check fuel.

 

Check battery supply.

 

Engine fault

Refer to engine manual.

 

 

 

Continuous starting of generator in AUTO

Remote Start circuit fault

Check that there is no signal present on the

 

 

 

Generator fails to start at remote start

No Remote Start Signal

Check the

command

Wrong generator mode

Check that the

 

 

 

Pre−heat inoperative

 

Check wiring to engine heater plugs.

 

 

Check battery supply is present at the Pre−heat output of module.

 

 

Check pre−heat has been selected in your configuration.

 

 

NB all the outputs are negative switching.

 

 

 

Starter motor inoperative

 

Check wiring to starter solenoid.

 

 

Check battery supply.

 

 

Check battery supply is present on the Starter output of module.

 

 

NB all the outputs are negativeswitching.

 

 

 

Fuel solenoid inoperative

 

Check wiring to fuel solenoid.

 

 

Check battery supply.

 

 

Check battery supply is present on the fuel output of module.

 

 

NB all the outputs are negativeswitching.

Note: Table 5-2is provided as a guide check−list only. It is possible for the module to be configured to provide a wide range of different features always refer to the source of your module configuration if in doubt.

Note: All the outputs are solid state, rated at 1.2 Amps and switch to battery negative when active.

MN2415

Troubleshooting and Maintenance 5-3

Page 43
Image 43
Baldor AE8 2 Troubleshooting Guide Digital Controller Only, Check DC supply voltage is not above 35 Volts or below 9 Volts