Manuals / Baldor / Lawn and Garden / Portable Generator

Baldor AE8 Appendix D Series AE25, Operator Panel Configuration Figure D-1 AE25 Operator Panel

Models: AE8 AE25 AE10 AE11

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Appendix D

Appendix D

Series AE25

Information in this Appendix applies to the AE25 Generator.

Operator Panel Configuration

Figure D-1 AE25 Operator Panel

WATEROIL

HIGH TEMPERATURE

LOW OIL PRESSURE

OVERSPEED	BATTERY

OVERCRANK	Hour Meter
OVERCRANK

		STOP	DC CONTROL FUSE AC CONTROL FUSE
	MANUAL	AUTO	DC CONTROL FUSE AC CONTROL FUSE
	MANUAL	AUTO
	RUN	START
		MASTER	NAT. GAS	L.P. GAS
		CONTROL

Display Lamps	High Temperature − Indicates excessive engine coolant temperature.
	Low Oil Pressure − Indicates low engine oil pressure.
	Overspeed − Indicates engine speed is greater than preset limit.
	Overcrank − Failure of the engine to start by the end of the crank period results in
	an “overcrank” shutdown and alarm indication.
Hour Meter	Displays total hours of operation based on power applied to Fuel Solenoid).
Meters	Water − Displays the temperature of the engine coolant.
	Oil − Displays the engines oil pressure.
	Battery − Displays the battery voltage of the starting battery.
DC Control Fuse	Fuse for engine controller.
AC Control Fuse	Fuse for engine controller.
Master Control Switch
Stop	Stops the Engine and generator set.
Manual Run	Immediately energizes the crank cycle to start the generator set and produce power.
Auto Start	The engine can only be started by making a connection across the remote start terminals of the
	control box. This allows normal automatic backup operation of the Generator Set under control of
	the Transfer Switch whenever utility AC power is lost.

Natural/LP Gas Selector Switch

Selects the correct fuel source: Natural Gas or L.P. Gas.

MN2415

Series AE25 D-1

Image 67

Baldor AE8 Appendix D Series AE25, Operator Panel Configuration Figure D-1 AE25 Operator Panel, Display Lamps, Hour Meter

Contents

AE8, AE10, AE11 and AE25 Installation & Operating ManualAutomatic Emergency GeneratorCALIFORNIA PROPOSITION 65 WARNING CALIFORNIA PROPOSITION 65 WARNINGSection Table of ContentsSection SectionAppendix D Appendix AAppendix B Appendix CRead This Manual Thoroughly Section Product Safety InformationSafety Notice disconnect all electrical loads before starting the generatorOperation SymbolsIMPORTANT SAFETY INSTRUCTIONS Precaution Statements Used In This ManualBurn Operation Warning Statements ContinuedWarning Statements Continued Installation Warning Statements Continued Maintenance Caution Statements Parts Section General InformationLimited Warranty LaborMN2415 2-2 General InformationAE11 Section Receiving & InstallationFigure 3-1 Generator Lifting & Mounting AE8 & AE10Engine Cooling Guidelines for Exhaust System Indoor Location ContinuedVentilation Test Hot Exhaust GassesIndoor Location Continued InstallationTable 3-1 Physical Dimensions WeightExample Determining Pipe Size for Natural Gas Fuel ConnectionsTable 3-2 Fuel Consumption Natural and LPG General ConsiderationsFigure 3-2 Gas Line Connections Natural Gas ConnectionsDo Not guess, be sure pipe size is adequate for required flow rate Table 3-3 Natural Gas Flow Rate Cubic Feet per Hour per Pipe LengthTable 3-4 LP Gas Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPGBattery Charger Considerations Transfer Switch Considerations1 Phase Remote Start and Battery Charger Connections General Wiring ConsiderationsSingle Phase Power Connections Figure 3-3 Single Phase Output Power ConnectionsFigure 3-6 Remote Start & Battery Connections Single Phase Power ConnectionsFigure 3-5 Single Phase Output Power Connections Remote Start and Battery Charger ConnectionsFuel Jumper IN = Natural Gas OUT = LPG Single Phase Power ConnectionsFigure 3-7 Single Phase Output Power Connections Remote Start and Battery Charger ConnectionsFigure 3-10 Remote Start & Battery Connections Single Phase Power ConnectionsFigure 3-9 Single Phase Output Power Connections Remote Start and Battery Charger ConnectionsCoolant Level Nut Washer Ground Wire Lug WasherFrame Ground Connection Figure 3-11 Frame Ground Connection1. Remove watches, rings, necklaces and all other metal objects SUMMER Figure 3-12 Battery InstallationRecommended Engine Oil and Battery Type Table 3-5 Recommended Engine Oil and Battery TypePost Installation Checks Post Installation Checks Continued MN2415 3-18 Receiving & InstallationOperator Control Panel Section OperationShutdown Warning Indicators Warning or Shutdown IndicatorsDisplay Lamps Master Control SwitchNatural/LP Gas Selector Switch Figure 4-3 Operator Control Panel AE25Manual Start/Stop All models Automatic Fault Shutdown AE11 and AE25Automatic Start/Stop All models Shutdowns AE11 Operating ProceduresAuto Start Operation Warnings and Shutdowns WarningsEditing The Configuration Editing the ConfigurationAccess Configuration Editor Figure Figure 4-4 Configuration Editor AccessTable 4-1 Programmable Functions and Values after the oil pressure switch detects oil pressure If this is enabled, the starter motor willTable 4-1 Programmable Functions and Values Continued Table 4-1 Programmable Functions and Values Continued Programmable input, can be configured to on of the followingGarretson Model KN Fuel Valve Considerations General Connected to plant battery positive Recommended Fuse 2AElectrical Connections Table 4-2 Engine Controller Terminal IdentificationFigure 4-5 Garretson KN Fuel Valve ServiceInstallation Outlet Mount Primer Optional Lock−Off Adjustment Inlet MountGeneral Section Troubleshooting and MaintenanceEngine Table 5-1 General Troubleshooting Guide Problems and SolutionsCheck battery supply is present on the Starter output of module Table 5-2 Troubleshooting Guide Digital Controller OnlyCheck DC supply voltage is not above 35 Volts or below 9 Volts Engine alarms are ON for high engine Table 5-3 Troubleshooting Guide Analog Controller OnlyService Verify the engine is at a complete stop before trying to resetOperator Panel Configuration Figure A-1 AE8 Operator Panel Appendix A Series AE8A-2 Series AE8 Figure A-2 Alternator AssemblyFigure A-3 Frame Assembly Table A-1 Generator Set Parts ListContinued Table A-1 Generator Set Parts ListA-4 Series AE8 Figure A-4 AE8 Customer Connection DiagramMN2415 MN2415 Figure A-5 AE8 Open Frame Wiring DiagramSeries AE8 A-5 A-6 Series AE8 Figure A-6 AE8 Enclosed Wiring DiagramMN2415 Operator Panel Configuration Figure B-1 AE10 Operator Panel Appendix B Series AE10Figure B-3 Frame Assembly Figure B-2 Alternator AssemblyTable B-1 Generator Set Parts List MN2415 Table B-1 Generator Set Parts ListSeries AE10 B-3 B-4 Series AE10 Figure B-4 AE10 Customer Connection DiagramMN2415 MN2415 Figure B-5 AE10 Open Frame Wiring DiagramSeries AE10 B-5 B-6 Series AE10 Figure B-6 AE10 Enclosed Wiring DiagramMN2415 Warning or Shutdown Indicators Appendix C Series AE11Operator Panel Configuration Figure C-1 AE11 Operator Panel Shutdown Warning IndicatorsTable C-1 Generator Set Parts List Replacement PartsFigure C-2 Alternator Assembly Figure C-3 Frame AssemblyConversion from LPG to Natural Gas Optional Procedure Table C-1 Generator Set Parts List ContinuedFigure C-4 L2 GEN Figure C-5Figure C-6 L1 GENMN2415 Figure C-7 AE11 Customer Connection DiagramSeries AE11 C-5 C-6 Series AE11 Figure C-8 AE11 Generator Connection DiagramMN2415 MN2415 Figure C-9 AE11 Engine Connection DiagramSeries AE11 C-7 2. Remove bullet connector from BLK/WHT wire. Substitute WD1000F23 Figure C-10 AE11 Connection DiagramC-8 Series AE11 MN2415 MN2415 Figure C-11 AE11 Customer Wiring Interface DiagramSeries AE11 C-9 MN2415 C-10 Series AE11Natural/LP Gas Selector Switch Appendix D Series AE25Operator Panel Configuration Figure D-1 AE25 Operator Panel Master Control SwitchTable D-1 Generator Set Parts List Replacement PartsFigure D-2 Alternator Assembly Figure D-3 Frame AssemblyMN2415 Table D-1 Generator Set Parts List ContinuedSeries AE25 D-3 D-4 Series AE25 Figure D-4 AE25 Receptacle Connection DiagramMN2415 MN2415 Figure D-5 AE25 Engine Compartment Connection DiagramSeries AE25 D-5 D-6 Series AE25 Figure D-6 AE25 Control Box Connection DiagramMN2415 396−16 CHEONGCHEON 2−DONG Baldor District Offices3233 NORTH ARLINGTON HEIGHTS 5/05 BALDOR ELECTRIC COMPANY P.O. Box Ft. Smith, AR 479 Fax 479Baldor Electric Company MN2415