Manuals / Baldor / Lawn and Garden / Portable Generator

Baldor AE25, AE11 Replacement Parts, Figure C-2 Alternator Assembly, Figure C-3 Frame Assembly

Models: AE8 AE25 AE10 AE11

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Replacement Parts

Replacement parts assembly views for the Generator set are shown in Figure C-2and C-3. Parts information is provided in Table C-1. Engine parts are identified in the engine manual that was provided with your generator set.

	Figure C-2 Alternator Assembly
	5
	15
	6	23
		23
8	7
	RM1088A15

Figure C-3 Frame Assembly

Table C-1 Generator Set Parts List

Ref No.	Part No.	Description

1	HB6177A02	Adaptor, Engine
2	62FN4002	Fan
3	62RA0016A00	Rotor Assembly
4	BG6207H03	Rotor Bearing
5	62SA0025A00	Stator Assembly
6	62EX5001A01	Exciter Assembly
7	62EP3202A01	Bearing Bracket

8HA3188A00 Rotor Bolt (Rotor to Engine)

Not Shown	HB7023A00	Rotor End Plate
15	RM1088A15	Isolator
20	EH0491A09	Base Frame

21HB6068A02 Engine Mount (Kohler CP23)

22HB6068A16 Engine/Alternator Mount

HB6068A03

Alternator Mount

C-2 Series AE11

MN2415

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Image 58

Baldor AE25, AE11, AE10, AE8 manual Replacement Parts, Figure C-2 Alternator Assembly, Figure C-3 Frame Assembly

Contents

Generator Installation & Operating ManualAutomatic Emergency AE8, AE10, AE11 and AE25CALIFORNIA PROPOSITION 65 WARNING CALIFORNIA PROPOSITION 65 WARNINGSection Table of ContentsSection SectionAppendix C Appendix AAppendix B Appendix Ddisconnect all electrical loads before starting the generator Section Product Safety InformationSafety Notice Read This Manual ThoroughlyPrecaution Statements Used In This Manual SymbolsIMPORTANT SAFETY INSTRUCTIONS OperationOperation Warning Statements Continued BurnWarning Statements Continued Installation Warning Statements Continued Maintenance Caution Statements Labor Section General InformationLimited Warranty Parts2-2 General Information MN2415AE8 & AE10 Section Receiving & InstallationFigure 3-1 Generator Lifting & Mounting AE11Engine Cooling Hot Exhaust Gasses Indoor Location ContinuedVentilation Test Guidelines for Exhaust SystemWeight InstallationTable 3-1 Physical Dimensions Indoor Location ContinuedGeneral Considerations Fuel ConnectionsTable 3-2 Fuel Consumption Natural and LPG Example Determining Pipe Size for Natural GasTable 3-3 Natural Gas Flow Rate Cubic Feet per Hour per Pipe Length Natural Gas ConnectionsDo Not guess, be sure pipe size is adequate for required flow rate Figure 3-2 Gas Line ConnectionsExample Determining Pipe Size for LPG Table 3-4 LP Gas Flow Rate Cubic Feet per Hour per Pipe LengthBattery Charger Considerations Transfer Switch Considerations1 Phase Figure 3-3 Single Phase Output Power Connections General Wiring ConsiderationsSingle Phase Power Connections Remote Start and Battery Charger ConnectionsRemote Start and Battery Charger Connections Single Phase Power ConnectionsFigure 3-5 Single Phase Output Power Connections Figure 3-6 Remote Start & Battery ConnectionsRemote Start and Battery Charger Connections Single Phase Power ConnectionsFigure 3-7 Single Phase Output Power Connections Fuel Jumper IN = Natural Gas OUT = LPGRemote Start and Battery Charger Connections Single Phase Power ConnectionsFigure 3-9 Single Phase Output Power Connections Figure 3-10 Remote Start & Battery ConnectionsFigure 3-11 Frame Ground Connection Nut Washer Ground Wire Lug WasherFrame Ground Connection Coolant Level1. Remove watches, rings, necklaces and all other metal objects Table 3-5 Recommended Engine Oil and Battery Type Figure 3-12 Battery InstallationRecommended Engine Oil and Battery Type SUMMERPost Installation Checks Post Installation Checks Continued 3-18 Receiving & Installation MN2415Warning or Shutdown Indicators Section OperationShutdown Warning Indicators Operator Control PanelFigure 4-3 Operator Control Panel AE25 Master Control SwitchNatural/LP Gas Selector Switch Display LampsManual Start/Stop All models Automatic Fault Shutdown AE11 and AE25Automatic Start/Stop All models Warnings and Shutdowns Warnings AE11 Operating ProceduresAuto Start Operation ShutdownsFigure 4-4 Configuration Editor Access Editing the ConfigurationAccess Configuration Editor Figure Editing The ConfigurationTable 4-1 Programmable Functions and Values after the oil pressure switch detects oil pressure If this is enabled, the starter motor willTable 4-1 Programmable Functions and Values Continued Programmable input, can be configured to on of the following Table 4-1 Programmable Functions and Values ContinuedTable 4-2 Engine Controller Terminal Identification Connected to plant battery positive Recommended Fuse 2AElectrical Connections Garretson Model KN Fuel Valve Considerations GeneralOutlet Mount Primer Optional Lock−Off Adjustment Inlet Mount ServiceInstallation Figure 4-5 Garretson KN Fuel ValveGeneral Section Troubleshooting and MaintenanceEngine Problems and Solutions Table 5-1 General Troubleshooting GuideCheck battery supply is present on the Starter output of module Table 5-2 Troubleshooting Guide Digital Controller OnlyCheck DC supply voltage is not above 35 Volts or below 9 Volts Verify the engine is at a complete stop before trying to reset Table 5-3 Troubleshooting Guide Analog Controller OnlyService Engine alarms are ON for high engineAppendix A Series AE8 Operator Panel Configuration Figure A-1 AE8 Operator PanelTable A-1 Generator Set Parts List Figure A-2 Alternator AssemblyFigure A-3 Frame Assembly A-2 Series AE8Table A-1 Generator Set Parts List ContinuedA-4 Series AE8 Figure A-4 AE8 Customer Connection DiagramMN2415 MN2415 Figure A-5 AE8 Open Frame Wiring DiagramSeries AE8 A-5 A-6 Series AE8 Figure A-6 AE8 Enclosed Wiring DiagramMN2415 Appendix B Series AE10 Operator Panel Configuration Figure B-1 AE10 Operator PanelFigure B-3 Frame Assembly Figure B-2 Alternator AssemblyTable B-1 Generator Set Parts List MN2415 Table B-1 Generator Set Parts ListSeries AE10 B-3 B-4 Series AE10 Figure B-4 AE10 Customer Connection DiagramMN2415 MN2415 Figure B-5 AE10 Open Frame Wiring DiagramSeries AE10 B-5 B-6 Series AE10 Figure B-6 AE10 Enclosed Wiring DiagramMN2415 Shutdown Warning Indicators Appendix C Series AE11Operator Panel Configuration Figure C-1 AE11 Operator Panel Warning or Shutdown IndicatorsFigure C-3 Frame Assembly Replacement PartsFigure C-2 Alternator Assembly Table C-1 Generator Set Parts ListConversion from LPG to Natural Gas Optional Procedure Table C-1 Generator Set Parts List ContinuedFigure C-4 L1 GEN Figure C-5Figure C-6 L2 GENMN2415 Figure C-7 AE11 Customer Connection DiagramSeries AE11 C-5 C-6 Series AE11 Figure C-8 AE11 Generator Connection DiagramMN2415 MN2415 Figure C-9 AE11 Engine Connection DiagramSeries AE11 C-7 2. Remove bullet connector from BLK/WHT wire. Substitute WD1000F23 Figure C-10 AE11 Connection DiagramC-8 Series AE11 MN2415 MN2415 Figure C-11 AE11 Customer Wiring Interface DiagramSeries AE11 C-9 C-10 Series AE11 MN2415Master Control Switch Appendix D Series AE25Operator Panel Configuration Figure D-1 AE25 Operator Panel Natural/LP Gas Selector SwitchFigure D-3 Frame Assembly Replacement PartsFigure D-2 Alternator Assembly Table D-1 Generator Set Parts ListMN2415 Table D-1 Generator Set Parts List ContinuedSeries AE25 D-3 D-4 Series AE25 Figure D-4 AE25 Receptacle Connection DiagramMN2415 MN2415 Figure D-5 AE25 Engine Compartment Connection DiagramSeries AE25 D-5 D-6 Series AE25 Figure D-6 AE25 Control Box Connection DiagramMN2415 396−16 CHEONGCHEON 2−DONG Baldor District Offices3233 NORTH ARLINGTON HEIGHTS MN2415 BALDOR ELECTRIC COMPANY P.O. Box Ft. Smith, AR 479 Fax 479Baldor Electric Company 5/05