Manuals / Baldor / Lawn and Garden / Portable Generator

Baldor AE8, AE11, AE10 Single Phase Power Connections, 7 Single Phase Output Power Connections

Models: AE8 AE25 AE10 AE11

1 74

Download 74 pages 35.07 Kb

Page 23

Figure 3-7 Single Phase Output Power Connections

To 120VAC (Shore Power)

Out−

Battery

Charger

16AWG Customer Provided Optional Equipment

Twisted Pair WireRemote Start Switch (Close to Start)

Out+

Figure 3-8shows the connections for the battery charger and the remote start contacts of the transfer switch. When the Remote Start Switch is closed, the generator will start. The unit will remain running until this connection is opened. When the Remote Start Switch is opened, the control circuits allow the engine to run for approximately 60−90 seconds before it shuts off. This time delay allows the engine to run unloaded to cool down before stopping.

Figure 3-8 Remote Start & Battery Connections

AE11 Electrical Connections Applies only to AE11 Enclosed Series Generators

Single Phase Power Connections

The generator has a 240V single phase AC output. These connections are made at the power terminal box shown in Figure 3-7.

Figure 3-7 Single Phase Output Power Connections

AE11 with Enclosure

TBP

	L1	L1		Customer
	L2	L2		Customer
	L2	L2	AC Output Connections
Generator	L3			(to Transfer Switch)
Output	N	N
(Jumpered)	N
	G		L1 to N	120VAC
(Jumpered)	G		L2 to N	120VAC
(Jumpered)	G		L1 to L2	240VAC
			L1 to L2	240VAC

BW0459D

Remote Start and Battery Charger Connections

AE11

with Enclosure

TBP

L1

N

G

Remote Start

Remote Start

Fuel Jumper

Fuel Jumper

Fuel Jumper

IN = Natural Gas

OUT = LPG

Note: Remove Fuel Jumper

BW0459D

if LP Gas is used.

+−

Battery

MN2415

Receiving & Installation 3-11

Image 23

Baldor AE8 Single Phase Power Connections, 7 Single Phase Output Power Connections, Fuel Jumper IN = Natural Gas OUT = LPG

Contents

AE8, AE10, AE11 and AE25 Installation & Operating ManualAutomatic Emergency GeneratorCALIFORNIA PROPOSITION 65 WARNING CALIFORNIA PROPOSITION 65 WARNINGSection Table of ContentsSection SectionAppendix D Appendix AAppendix B Appendix CRead This Manual Thoroughly Section Product Safety InformationSafety Notice disconnect all electrical loads before starting the generatorOperation SymbolsIMPORTANT SAFETY INSTRUCTIONS Precaution Statements Used In This ManualBurn Operation Warning Statements ContinuedWarning Statements Continued Installation Warning Statements Continued Maintenance Caution Statements Parts Section General InformationLimited Warranty LaborMN2415 2-2 General InformationAE11 Section Receiving & InstallationFigure 3-1 Generator Lifting & Mounting AE8 & AE10Engine Cooling Guidelines for Exhaust System Indoor Location ContinuedVentilation Test Hot Exhaust GassesIndoor Location Continued InstallationTable 3-1 Physical Dimensions WeightExample Determining Pipe Size for Natural Gas Fuel ConnectionsTable 3-2 Fuel Consumption Natural and LPG General ConsiderationsFigure 3-2 Gas Line Connections Natural Gas ConnectionsDo Not guess, be sure pipe size is adequate for required flow rate Table 3-3 Natural Gas Flow Rate Cubic Feet per Hour per Pipe LengthTable 3-4 LP Gas Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPG1 Phase Transfer Switch ConsiderationsBattery Charger Considerations Remote Start and Battery Charger Connections General Wiring ConsiderationsSingle Phase Power Connections Figure 3-3 Single Phase Output Power ConnectionsFigure 3-6 Remote Start & Battery Connections Single Phase Power ConnectionsFigure 3-5 Single Phase Output Power Connections Remote Start and Battery Charger ConnectionsFuel Jumper IN = Natural Gas OUT = LPG Single Phase Power ConnectionsFigure 3-7 Single Phase Output Power Connections Remote Start and Battery Charger ConnectionsFigure 3-10 Remote Start & Battery Connections Single Phase Power ConnectionsFigure 3-9 Single Phase Output Power Connections Remote Start and Battery Charger ConnectionsCoolant Level Nut Washer Ground Wire Lug WasherFrame Ground Connection Figure 3-11 Frame Ground Connection1. Remove watches, rings, necklaces and all other metal objects SUMMER Figure 3-12 Battery InstallationRecommended Engine Oil and Battery Type Table 3-5 Recommended Engine Oil and Battery TypePost Installation Checks Post Installation Checks Continued MN2415 3-18 Receiving & InstallationOperator Control Panel Section OperationShutdown Warning Indicators Warning or Shutdown IndicatorsDisplay Lamps Master Control SwitchNatural/LP Gas Selector Switch Figure 4-3 Operator Control Panel AE25Automatic Start/Stop All models Automatic Fault Shutdown AE11 and AE25Manual Start/Stop All models Shutdowns AE11 Operating ProceduresAuto Start Operation Warnings and Shutdowns WarningsEditing The Configuration Editing the ConfigurationAccess Configuration Editor Figure Figure 4-4 Configuration Editor AccessTable 4-1 Programmable Functions and Values Table 4-1 Programmable Functions and Values Continued If this is enabled, the starter motor willafter the oil pressure switch detects oil pressure Table 4-1 Programmable Functions and Values Continued Programmable input, can be configured to on of the followingGarretson Model KN Fuel Valve Considerations General Connected to plant battery positive Recommended Fuse 2AElectrical Connections Table 4-2 Engine Controller Terminal IdentificationFigure 4-5 Garretson KN Fuel Valve ServiceInstallation Outlet Mount Primer Optional Lock−Off Adjustment Inlet MountEngine Section Troubleshooting and MaintenanceGeneral Table 5-1 General Troubleshooting Guide Problems and SolutionsCheck DC supply voltage is not above 35 Volts or below 9 Volts Table 5-2 Troubleshooting Guide Digital Controller OnlyCheck battery supply is present on the Starter output of module Engine alarms are ON for high engine Table 5-3 Troubleshooting Guide Analog Controller OnlyService Verify the engine is at a complete stop before trying to resetOperator Panel Configuration Figure A-1 AE8 Operator Panel Appendix A Series AE8A-2 Series AE8 Figure A-2 Alternator AssemblyFigure A-3 Frame Assembly Table A-1 Generator Set Parts ListContinued Table A-1 Generator Set Parts ListMN2415 Figure A-4 AE8 Customer Connection DiagramA-4 Series AE8 Series AE8 A-5 Figure A-5 AE8 Open Frame Wiring DiagramMN2415 MN2415 Figure A-6 AE8 Enclosed Wiring DiagramA-6 Series AE8 Operator Panel Configuration Figure B-1 AE10 Operator Panel Appendix B Series AE10Table B-1 Generator Set Parts List Figure B-2 Alternator AssemblyFigure B-3 Frame Assembly Series AE10 B-3 Table B-1 Generator Set Parts ListMN2415 MN2415 Figure B-4 AE10 Customer Connection DiagramB-4 Series AE10 Series AE10 B-5 Figure B-5 AE10 Open Frame Wiring DiagramMN2415 MN2415 Figure B-6 AE10 Enclosed Wiring DiagramB-6 Series AE10 Warning or Shutdown Indicators Appendix C Series AE11Operator Panel Configuration Figure C-1 AE11 Operator Panel Shutdown Warning IndicatorsTable C-1 Generator Set Parts List Replacement PartsFigure C-2 Alternator Assembly Figure C-3 Frame AssemblyFigure C-4 Table C-1 Generator Set Parts List ContinuedConversion from LPG to Natural Gas Optional Procedure L2 GEN Figure C-5Figure C-6 L1 GENSeries AE11 C-5 Figure C-7 AE11 Customer Connection DiagramMN2415 MN2415 Figure C-8 AE11 Generator Connection DiagramC-6 Series AE11 Series AE11 C-7 Figure C-9 AE11 Engine Connection DiagramMN2415 C-8 Series AE11 MN2415 Figure C-10 AE11 Connection Diagram2. Remove bullet connector from BLK/WHT wire. Substitute WD1000F23 Series AE11 C-9 Figure C-11 AE11 Customer Wiring Interface DiagramMN2415 MN2415 C-10 Series AE11Natural/LP Gas Selector Switch Appendix D Series AE25Operator Panel Configuration Figure D-1 AE25 Operator Panel Master Control SwitchTable D-1 Generator Set Parts List Replacement PartsFigure D-2 Alternator Assembly Figure D-3 Frame AssemblySeries AE25 D-3 Table D-1 Generator Set Parts List ContinuedMN2415 MN2415 Figure D-4 AE25 Receptacle Connection DiagramD-4 Series AE25 Series AE25 D-5 Figure D-5 AE25 Engine Compartment Connection DiagramMN2415 MN2415 Figure D-6 AE25 Control Box Connection DiagramD-6 Series AE25 3233 NORTH ARLINGTON HEIGHTS Baldor District Offices396−16 CHEONGCHEON 2−DONG 5/05 BALDOR ELECTRIC COMPANY P.O. Box Ft. Smith, AR 479 Fax 479Baldor Electric Company MN2415